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CNG Vehicles

08/12/2010 9:55 AM

Have a '98 Ford E250 van, 5.4 liter engine, dedicated CNG. What is the fuel pressure supposed to be? I have 90 lbs. at the fuel rail schrader. Vehicle will not start. Is this a fuel pressure problem?

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#1

Re: CNG Vehicles

08/12/2010 1:20 PM

is it diesel ? if it is diesel presure is about 170 atmospheres approx 15000 psi

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#2

Re: CNG Vehicles

08/12/2010 1:26 PM

Whats dedicated CNG mean ?

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#3
In reply to #2

Re: CNG Vehicles

08/12/2010 2:50 PM

Compressed Natural Gas.

According to the Wiki link above, GB has no CNG filling stations (none listed anyway). Is this type of motorfuel available across the pond?

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#4
In reply to #3

Re: CNG Vehicles

08/12/2010 3:08 PM
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#5
In reply to #4

Re: CNG Vehicles

08/12/2010 3:52 PM

Nope. LPG and CNG are two different types of fish fuel.

From this site:

Natural gas re-fuelling systems are of two types: fast-fill units use high pressure compressed natural gas to refuel vehicles in a matter of minutes; slow-fill compressor units 'trickle charge' one or two vehicles over 5-6 hours. To refuel, a flexible hose is connected between the dispenser and the car and is locked into place creating a sealed system. For fast-fill systems, the amount of gas required is then pre-selected before being automatically dispensed. Slow-fill units continue to operate until the tank is either full or the filling process is halted by the user.

One of the main barriers to the use of natural gas vehicles is the low number of gas refuelling stations. Although the UK has the advantage of having an extensive national gas grid, at present there are only around 30 CNG filling stations of which only 12 are fast-fill stations accessible by the general public (some of which require the setting up of an account). On a more positive note, slow-fill units are being developed for home refuelling - the only requirements being off-road parking (a garage or drive), a natural gas supply and a suitable location for the compressor.

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#6
In reply to #4

Re: CNG Vehicles

08/13/2010 2:44 AM

Sorry to disagree with you on this one. CNG is definitely compressed Natural Gas and there are a very few filling stations in the UK. They fall into 2 size groups. Ones with virtually no storage and these are domestic overnight fill machines. Just a compressor and control gear. The larger ones are used for fleet filling and have a bank of high pressure bottles at 350bar yes 350bar and a dispenser similar to the ones seen on LPG pumps on the garage forecourt. If you fill a CNG system with LPG the results would be disappointing, however if you filled an LPG system with CNG the results would be catastrophic.

In reply to the original post:

90psi sounds way to low for a common rail direct injection engine. I would have an expert look at the control gear.

Regards,

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#7
In reply to #6

Re: CNG Vehicles

08/13/2010 5:56 AM

Hello Gasman

Do you (or anybody else) know how these things work? For LPG (stored as liquid in the car's tank, at something like 4 barg (60 psi)) it could in principle be injected as liquid, as with diesel or modern petrol. But in practice I believe the LPG is evaporated and mixed with air in a gas carburettor. Is this correct?

On CNG, pressure anything up to 350 bar needs to come down a lot before feeding to the engine. I'd have thought 90 psi was ample to get the gas in, but I don't know the details of the gas train.

Cheers.......Codey

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#8
In reply to #7

Re: CNG Vehicles

08/13/2010 6:16 AM

on lpg its is stored as a liquid it goes through a presure regulator first then to a vapouriser normaly heated by the engines coolant to raise it to a vapour it then goes via a demand valve to the inlet normaly a ring shaped like a venturi to create suction as the inlet air goes past it, thus creating sucktion for the demand valve to operate if its fitted as an after market kit.

if built that way the carb is somtimes a special one.

fork lift trucks have a lot of lpg fitted as its cleaner than gasoline ( petrol) or diesel.

any good ?

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#9
In reply to #8

Re: CNG Vehicles

08/13/2010 6:33 AM

Thanks Peter

That confirms my assumption about LPG. The arrangement you describe amounts to what I meant by a gas carburettor.

Any idea about CNG? I can't see why it wouldn't be similar to LPG, but with a lot more pressure reduction.

Cheers........Codey

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#10
In reply to #9

Re: CNG Vehicles

08/13/2010 6:49 AM

I agree but i have no experiance of cng it should work the end result is the same gas

the only diff as you say is the presure before the regulator and one being a liquid.

if gas went into a voapouriser nothing would happen as its already a gas. so assuming the first presure regulator and pipiing up to the regulator can stand the presure it should work.

its the presure thats the problem with the first regulator

another way round it would be to have two tanks and couple the output from the cng after the pressure has been reduced couple it to the pipe work after the presure reg on the lpg then it should all work nicely and safely

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#16
In reply to #7

Re: CNG Vehicles

08/14/2010 3:11 AM

Hello Codemaster,

The 350bar I referred to was the filling station pressure which has to be higher than the vehicle tank pressure. The tractor units I was involved with we powered by MAN diesels and the manufacturers system stored the gas on the vehicle at 210bar max and required refilling at 20bar as I remember it. The cylinder head had 2 injectors, one for the gas and on for the diesel which provided the ignition timing and combustion initiation. It was done this way to minimise the power loss that would occur if an atmospheric carburettor was used to get the gas into the cylinders. The gas reduces the amount of air drawn in during the induction stroke and the fuel supply has to be trimmed back to retain the correct air/gas ratio.

As the gas is injected during the compression stroke it has to be above the pressure in the cylinders at that part of the cycle as it leaves the injectors, so it must be a lot higher than that before the injectors and other control gear to get the amount of gas into the cylinder in the time available, hence the 20bar minimum tank pressure. As LPG does not normally get up to the pressure required for direct injection it is usually evaporated and induced into the intake manifold in the throat of a fairly simple carburettor.

The tax scheme in the UK does not allow for a reasonable ROI on a conversion if the operator has to provide his own filling station. The client I did the filling station for spent almost £250,000 eight years ago on the filling station alone and because the tax regime changes 12 months after it was installed he has not progressed past the original 4 units. I recall the drivers comments all being favourable, plenty of power when required and less vibration and noise than the straight diesel versions of the same engine.

Regards,

Gasman

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#17
In reply to #16

Re: CNG Vehicles

08/14/2010 10:52 AM

Thanks Gasman that's interesting.

I realised the vehicle tank pressure would be less than the filling station pressure, but didn't know by how much, that's why I said up to 350 bar.

Do you mean the gas relies only the tank pressure (min 20 bar) for injection? If so it would need to be early in the compression stroke, as at the end of the stroke the cylinder pressure is well above 20 bar even before the diesel is injected. Compression ratio is around 20:1, and of course that's really a volume ratio, pressure rise is much higher.

Thanks also peterglyq for the raft of links. When I have an hour or 2 to spare I'll have a look!

Cheers.....Codey

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#21
In reply to #7

Re: CNG Vehicles

08/15/2010 10:44 PM

In the LPG thread running parallel to this one I ramble on about my propane powered truck.

I have thought many times about a backyard LNG charging station, or perhaps more correctly compressed natural gas because I do not think it is compressed to the point of becoming a liquid.

I know, or think I know, that 3000 psi bottles are required - just like as are used for the storage of oxygen for oxy-acetylene torches.

But, my point is that I would suspect the only difference, after sufficient stages of pressure reduction, between LPG carburization and CNG carburization would be jet (or fuel orfice) size.

What would do you think?

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#22
In reply to #21

Re: CNG Vehicles

08/16/2010 9:29 AM

Hello Coldspot

I'm pretty sure you're right about the jet (or fuel orifice) size.

Natural gas (methane) at room temperature cannot be liquified by pressure alone, as the critical temperature is -82°C. When it's stored as a liquid (LNG) it has to be kept cold. So for CNG, as you say you'd need something like 3000 psi.

LPG (propane) has critical temperature 96.8°C so can be stored as liquid. Rechecked the figures and 4 bar I said in #7 is too low. Pressure at 30°C is about 10 barg. In UK, propane tanks for domestic heating have design pressure 250 psig (17.2 barg) which corresponds to just over 50°C. Of course they have a pressure relief valve.

Cheers.......Codey

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#24
In reply to #6

Re: CNG Vehicles

12/08/2010 6:23 AM

Dear Sir / Madam

How we can purchase some quantity of gas dispenser,the domestic overnight filling one.

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M. Sadat

For Alsadra General Trading Co.

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#11

Re: CNG Vehicles

08/13/2010 6:52 AM

genral info for lpg

Search Results

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  7. Open Loop LPG Systems How do LPG systems stop the petrol system from working? ... relay has the ability to isolate the petrol injector(s) from the car's engine management system. ...
  8. www.chilterngascars.co.uk/cars/lpghowb.htm
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#12

Re: CNG Vehicles

08/13/2010 6:53 AM

and CNG info

  1. HowStuffWorks "How Natural-gas Vehicles Work" "How Natural-gas Vehicles Work." 09 September 2005. HowStuffWorks.com. <http://auto.howstuffworks.com/fuel-efficiency/alternative-fuels/ngv.htm> 10 August ...
    auto.howstuffworks.com ›
  2. Compressed natural gas - Wikipedia, the free encyclopedia Jump to CNG cars‎: CNG cars available in Europe are bi-fuel vehicles burning one ... Authorized shops can do the retrofitting, this involves installing a CNG cylinder in the ... installing a CNG injection system and the electronics. ...
    en.wikipedia.org/wiki/Compressed_natural_gas
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    alternativefuels.about.com/
  4. Alternative Fuel CNG Engine Conversion LPG Hydrogen Erdgas Buy the kit from Omnitek and our engineers will tech you how to do the conversion! ... CNG Conversion Kit for Cars - Injection System Bi-Fuel Kit ...
    www.omnitekcorp.com/altfuel.htm
  5. EXHAUST EMISSIONS FROM NATURAL GAS VEHICLES File Format: PDF/Adobe Acrobat
    by NO Nylund - 2000
    vehicles which do not have sophisticated exhaust gas aftertreatment systems. ..... mean that in the future the alternative fuel systems have to work .... Compared to this, the amount of work on natural gas fuelled vehicles is so far ...
    www.apvgn.pt/documentacao/iangv_rep_part1.pdf
  6. How Does Natural Gas Power a Vehicle? | eHow.com How Does a CNG-Powered Vehicle Work? How Natural Gas Vehicles Work ... called Integrated Storage Systems house the compressed natural gas in a fiberglass ...
    www.ehow.com
  7. Clean Vehicle Education Foundation Why use natural gas as a fuel? How do natural gas vehicles work? ... Vehicle fuel system conversions are addressed in certain NHTSA provisions, ...
    www.cleanvehicle.org/technology/
  8. How does CNG Conversion Work How to Maintain Natural Gas Vehicles · Why Convert to Compressed Natural Gas · How to do Natural ... But do you know how CNG conversion is accomplished and how it works? ... For an inside look at how a CNG/gasoline bi-fuel system works, ...
    cngunited.com/support/how-does-cng-conversion-work
  9. Can You Convert to Natural Gas? | GreenCar.com 21 Jul 2008 ... One of the challenges for CNG engine system manufacturers in the U.S. is the time and expense to achieve certification for its conversion ...
    www.greencar.com/articles/can-convert-natural-gas.php
  10. Can I run a car on natural gas? — Autoblog Green 23 Apr 2009 ... What does the future hold for natural gas vehicles? .... There are more and more EPA certified systems all the time. ... at home or at work for the foreseeable future, CNG refueling stations are popping up all over the ...
    green.autoblog.com/.../greenlings-can-i-run-a-car-on-natural-gas/

Searches related to how does cng systems work on cars

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#27
In reply to #12

Re: CNG Vehicles

05/10/2012 2:51 PM

Thanks for the great links. Here are my natural gas links, in case you are interested:https://docs.google.com/document/d/1NbaKYme3bqOw0b6KMxXSjOLHLNeflalPy9gIAiTYFMQ/edit

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#13

Re: CNG Vehicles

08/13/2010 7:04 AM

LPG conversions for Diesels ? Its not a true conversion as gas has a higher flash point than diesel and wont ignite in the engine like diesel but it does burn once the diesel has been injected, adding to the combustion process and if the figures are to be belived improving the output.

has anyone out there tried one of these conversions ?

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#14

Re: CNG Vehicles

08/13/2010 8:48 AM

I would guess here a few things:-

1) its a car

2) its a gas engine eg. it uses spark plugs not glow plugs.

Am I correct upto now?

Perhaps you could fill in the rest of the needed infos....thanks in advance.

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#15

Re: CNG Vehicles

08/13/2010 5:00 PM

I had cng,it was loaded up to 200 bar, and you are talking about a so lower pressure;you should go to fill it again (is not for ever and using it since 98's is good enough)...I dont remember know the min.work pressure for the regulator.-

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#18

Re: CNG Vehicles

08/15/2010 11:33 AM

I have seen stationary engines that run on diesel and natural gas, Its for emissions and so they can limit the amount of liquid fuel stored on site, they use a pilot injection of diesel fuel much like a spark plug to ignite the gas, if the gas is interrupted the engines usually resort back to diesel

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#19
In reply to #18

Re: CNG Vehicles

08/15/2010 2:38 PM

thanks

why has somone marked it off topic ?

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#20
In reply to #19

Re: CNG Vehicles

08/15/2010 9:26 PM

I marked it off topic because while it did add to the conversation, it really didn't have anything to do with the original query. I'm kinda new here and contributing and trying to get a feel for the way things are handled

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#23

Re: CNG Vehicles

08/31/2010 1:44 AM

i believe ford dedicated cng is far different than my gmc dual fuel which i had installed. tank press was up to 3400 psi and "mixer valve" released fuel at 1 psi into air filter body .through a large 1 inch id rubber hose.

the low cng fuel cut off was originally set at 500 psi which it would then automatically kick in gasoline system. had adjusted to 125 psi before switching to gasoline.

in my "mixer valve" at the high pressure inlet there was a metal mesh filter which looked like the size of a pencil top eraser, made of metal beads as in a sugar cube texture. located at end of inlet pipe. 5$ part. was plugged and dirty. can do yourself if you shut off tanks, purge lines, remove inlet pipe, pry out filter and at least inspect.

your vehicle sounds like a diesel engine converted to cng. mine was a gasoline cng dual fuel which is probably very different. when a cng vehicle does not start, there is a very obvious smell of cng near the tail pipe which is a good indication that the system is getting cng through the motor. good luck.

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#25

Re: CNG Vehicles

03/05/2012 9:24 PM

GM and Dodge are going to be selling bifuel CNG/gasoline pickup trucks. Dodge will start with 2,000. GM will send them out for conversion. This can be done to about any gasoline vehicle. Cost should be about $4,000, but probably will be much higher from a manufacturer. 3M has also come out with a new, lighter and less expensive CNG tank design.

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#26

Re: CNG Vehicles

04/21/2012 9:18 PM

Cramer of MSNBC excited about natural gas vehicles.http://www.cnbc.com/id/47076070/Cramer_Visits_CNG_Refueling_Station

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