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Flow measurement basics

09/02/2010 4:43 PM

I am looking to buy some mass flow meters. In a previous post, I was directed to some companies that fabricate and sell these products. I wanted to know why the accuracy levels of these flow meters is listed as a percentage of full scale e.g. (0.8% of reading and 0.4% of Full Scale) .. What does that mean?

Is it the same level of accuracy at different flow rates.

In addition, what does a turn down ratio mean.

Any measurement and instrumentation gurus out there, please enlighten me. Any links to good articles are very welcome as well

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#1

Re: Flow measurement basics

09/02/2010 7:53 PM

Hello Economist,

Some points to consider:

  • The nature of sensors used in flowmeters (or any sensor for that matter) limits the accuracy to a range.
  • Sensors do not give linear outputs in the lower ranges and near zero.

Let's take an example:

A Typical Mass Flowmeter:

  • Maximum Measureable Flowrate: 100 lb/minute
  • Minimum Measureable Flowrate: 10 lb/minute
  • Accuracy of Full-scale: 0.4%
  • Accuracy of Reading: 0.8%
  • Turndown Ratio: 10:1 (or just 10)
  • The Range is the Maximum Measureable Flowrate minus the Minimum Measureable Flowrate. In this case it is 90 lb/minute.
  • The Turndown Ratio is the Maximum Measureable Flowrate divided by the Minimum Measureable Flowrate.
  • The "Accuracy of Reading" specification means that, measured values between the Maximum and Minimum Measureable Flowrates, compared with the actual flowrate value, your accuracy will always be 0.8% or lower.
  • The "Accuracy of Full-scale" specification means that, compared with the Maximum Measureable Flowrate of the meter, the actual flowrate accuracy will be 0.4% or lower.

Metrology is a vast and fascinating field. If you want to learn more, I suggest that you look up and study these:

  • Turndown Ratio
  • Accuracy
  • Repeatability
  • Precision
  • Standards
  • NIST

With all of the information available over the internet, you can learn much.

Mike

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#3
In reply to #1

Re: Flow measurement basics

09/03/2010 7:12 AM

What he said.....

I cannot think of anything else to add.

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#2

Re: Flow measurement basics

09/03/2010 4:26 AM

Let say you have to select a Mass Flow Meter of turn down ratio: 30:1,

if 100kg/h is the Full scale your process flow comes to 3.33 Kg/h.

Now we can compare 0.4 % of 100 & 0.8 % of 3.33.

So it's not the same level of accuracy at different flows.

{TR = Q max / Q min

Where

TR = Turn down Ratio

Q Max = maximum flow range up to which the instrument can be calibrated.

Q min = minimum flow (process)}

Further I am not a Guru, my theory may not be OK, and so comments are invited if this is not a appropriate way of thinking .

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#4

Re: Flow measurement basics

09/03/2010 10:48 AM

Good answers given so far. I would like to add that the correct term is actually uncertainty of measurement and not accuracy. However, accurracy sounds better and than uncertainty.

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#5
In reply to #4

Re: Flow measurement basics

09/03/2010 1:00 PM

Accuracy defines the precision or exactness of what one knows. Uncertainty is ones lack of any clue as to what to expect or contribute.

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#6
In reply to #5

Re: Flow measurement basics

09/03/2010 1:05 PM

I can also add that precision refers to the degree of repeatability, i.e. the degree to which repeated measurements under unchanged conditions show the similar results. My interest is in both.

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#7
In reply to #6

Re: Flow measurement basics

09/03/2010 3:17 PM

May I kindly refer you to ISO Guide 98-1, A Beginner's Guide to Uncertainty of Measurement, and An Introduction to Uncertainty in Measurement (all 233pages).

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#8
In reply to #7

Re: Flow measurement basics

09/03/2010 3:27 PM

Thanks. For any one else interested in this guide, you can get it for free at http://www.oiml.org/publications/?publi=3&publi_langue=en

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