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CRT again

09/05/2010 6:15 PM

The other day I posted a question regarding the phosphorous material in a CRT.

The EPA considers an old CRT a Hazardous waste.

Even the Québec Government, I think, have a bad understanding of it.

Is someone in the CR4 members can really help me?

The metal lead in the glass is not really dangerous because we love to drink wine in a Crystal coupe and we never heard somebody died of lead poisonning and humans did this for hundred of years.

By experience, we found some phophorous material, some coated steel, a silver leaf so thin that it breaks in million of small peaces when we touch it and if it is in an open air chamber the wind flies it to the clouds. We also find a thin sheet of plastic coated with some colour (I do not know what it is). The inside of the funnel is coated with a black material (I do not know what it is), and sometime it is a shiny coat ressembling to the coating of a very old lamp (I do not know what is the metal coating).

Somebody told me that there is also mercury: it is not in a liquid form.

I would like to know whatever is from public domain in a CRT and which basic or acid can dissolve all of the elements that we find in an old CRT.

The Wikipedia and Google searches did not give me good result for my full understanding.

If you have suggestions of articles, books, videos or any instructing materials, you will make me very happy.

Sorry for my English mistakes but I did my best, being a french speaking Canadian.

I will appreciate any help, thank you in advance.

Regards,

Hubert

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#1

Re: CRT again

09/05/2010 7:02 PM

Hi, your English was pretty good. I recall, from the days when I worked around CRTs, that they are painted on the outside with lead. So, I think that concern involves the lead on the glass more than the lead in the glass.

I am very glad that the industry has largely switched over to LCD screens. That transition is eliminating three potentially harmful things: ionizing radiation emission, high voltage, and lead pollution. LCDs take up much less space, too.

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#4
In reply to #1

Re: CRT again

09/05/2010 10:07 PM

Thank you,

This is something that I can add to long life book.

Yes LCD is now the best solution.

Hubert

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#5
In reply to #4

Re: CRT again

09/05/2010 10:20 PM

Thanks, too. I commend you for your planning to reclaim the materials from old CRTs.

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#2

Re: CRT again

09/05/2010 9:25 PM

Pardon my ignorance. But, what is a CRT?

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#3
In reply to #2

Re: CRT again

09/05/2010 9:29 PM

That abbreviation stands for cathode ray tube.

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#8
In reply to #3

Re: CRT again

09/05/2010 10:55 PM

thankyou

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#9
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Re: CRT again

09/05/2010 11:02 PM

Thank you. At least I didn't goof up on my answer to your question.

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#6

Re: CRT again

09/05/2010 10:23 PM

The inside and outside of the CRT funnel are coated with aquadag, a graphite-based conductive paint. Its use is explained below in some wording I copied from Wikipedia.

The 'silver leaf' is probably a thin coating of aluminum. It is used as the conductive path for the electrons that strike the phosphor screen.

The phosphor material contains some heavy metals which could be dangerous (certainly so if ingested), though the amount of material is small. The problem would be if there were a lot of broken CRTs in a landfill.

From Wikipedia: Aquadag is a trade name for a graphite based coating commonly found in cathode ray tubes. It is manufactured by Acheson Industries, a subsidiary of ICI. The coating can be on the inside of the tube, where it helps to maintain a constant electrical field near the screen. Tubes intended for television use normally have an aluminised interior which acts as a reflector on the back of the screen, and forms one plate of a capacitor. Aquadag is also painted on part of the outside of many tubes. The glass, tube, internal aluminium coating and the outer Aquadag then form a capacitor used to filter the high voltage EHT supply.

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#7
In reply to #6

Re: CRT again

09/05/2010 10:37 PM

I've been stumped! All those years it never occurred to me that the soft, dark coating that looked like metal wasn't lead. Now that it is mentioned, lead ought to have looked grayer than the coatings were. Graphite is very soft like lead, but is also darker in color, which escaped my notice.

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#10

Re: CRT again

09/07/2010 5:21 AM

USBPORT has it right, CRT technology is much the same as we still use to manufacture image intensifiers, the phosphors are deposited on to optics then coated with aluminium to provide a conductive path. Aquadag is used to prevent surfaces charging up with the high voltages used by the electron guns.

Our company is not allowed to let the phosphors get into the local drains as they are classed as poisons.

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#20
In reply to #10

Re: CRT again

09/08/2010 12:53 PM

Good day Nigh,

Can you tell me what you do with the phosphors?

Are you in the recovery business?

It is nice to read your comments.

Hubert

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#21
In reply to #20

Re: CRT again

09/09/2010 4:40 AM

Not recovery, we manufacture image intensifiers, intensified cameras & related devices.

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#11

Re: CRT again

09/07/2010 7:38 AM

Here we go again, government regulators creating hysteria! More regulations more, more power, more departments, more supervisors.

What I read is that too many CRT tubes to close together would be dangerous, but that is true of a lot of things. In a landfill there is a lot of potential for concentrated hazardous waste, and anybody who goes digging in a landfill had better take proper precautions.

However, I think the day will come when landfills will be considered a 'national' resource.

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#12

Re: CRT again

09/07/2010 7:58 AM

"The metal lead in the glass is not really dangerous because we love to drink wine in a Crystal coupe and we never heard somebody died of lead poisoning and humans did this for hundred of years."

Hubert, the lead in lead glass is not in the form of a metal, but as poisonous lead oxide. This oxide is pretty well tied up in the glass chemistry and not available to cause harm. However, under certain conditions it can be leached from the glass matrix and cause harm to humans. Long term storage of certain beverages in leaded glass decanters has poisoned people. I'm sure that if you check web sites, you can find links to this concern.

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#14
In reply to #12

Re: CRT again

09/07/2010 9:39 AM

GA to welderman and Usport.

I have a very good friend who runs a few labs (Caduceon) in Ontario. He was telling me over a glass of wine to never drink from lead crystal wine glasses. He had preformed some leach tests on a series of different wine glasses and found a 24 hour leach averaging 600 μg/L. The allowable content in drinking water is 15 μg/L with an objective of zero. I have spent a long time investigating natural lead in drinking water and follow the rationale for eliminating lead in water. Although we don't seem to record lead poisoning from wine glasses, we do have records of Gout caused by lead crystal. I for one, will not use lead crystal glass for any purpose involving consumption.

Just sell off all those pretty and expensive wine glasses and forget using them forever. "Get the lead out", now has another meaning.

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#15
In reply to #12

Re: CRT again

09/07/2010 10:16 AM

Crystal glass are high lead oxide and is well documented lead oxide is slow poison and will eventually effect you.

Lead oxide is released slow from human body and the effect is as it starts concentrating in body as poisons lead oxide. Glass does not contain metallic lead but lead oxide to provide the beauty but that beauty comes with beast which is Poisson

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#13

Re: CRT again

09/07/2010 8:47 AM

CRT funnel glass does not contain any lead but lead is present in

1. between front viewing glass and cone

2. All capacitor used inside the cone is have termination which is based on leaded solder materials

3. All mother board lines are based on silver or lead

In total there is about 1.0 to 10 grams of lead in a typical old CRT based on size. This lead will be leached out by rain water. Leaching will depend how acidic rain water it and is the main reason every sensible government agency is banding CRT based TV from controlled dump

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#16

Re: CRT again

09/07/2010 10:50 AM

I worked in CRT reclaim for 10 years +, tell me if you need any specific questions. I am not sure of the health concerns over phosphors, here is nichia's website with the compounds: http://www.nichia.co.jp/en/product/phosphor.html

The first step was to release the vacuum. You can do that slowly by breaking the small glass projection (tubulator) in the middle of the pins.

The next step was to remove the metal band with the mounting ears. We used a die grinder to cut the band. The adhesive is strong, you may need to heat or soak to more easily remove the band.

You can remove the electron gun by breaking the neck and pulling the gun out.

You would then want to separate the panel and funnel. You can do that by heating and cracking or etching the frit (yellow drip between the panel and funnel). Heating can be done with a torch or resistive heating element, then a glass cutter to score the location. Etching is with a hot (~120F) nitric acid spray or bath, some use ultrasonics.

To clean the coatings: The dark outside coating is carbon with an organic binder. We used a hot TSP solution and a dobie to remove the coating. The inside coating is also carbon, but uses sodium silicate to bind the carbon to the glass. HF or ammonium bi fluoride etched the glass under the dag to remove the dag.

The inside skin of metal is evaporated aluminum. The nitric acid will remove that, but you can use a heated NaOH solution if the nitric isn't fully removing the coating.

You will see a flashed coating that will flake. That is the getter, a barium compund that is metal under vacuum, but oxidizes when the vacuum is released. It is also washed by either a nitric or caustic wash.

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#22
In reply to #16

Re: CRT again

09/10/2010 3:39 PM

Tundra242,

Can you give me more precisions:

When you mentioned "Etching with a hot (~120°F ) nitric acid" do you have an idea of the % of nitric acid?

Not being fully bilingual, can you tell me what is "HL or amonium bi fluoride" and their concentration in percentage?

Thank you for your help. Your article is very usefull.

Hubert

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#23
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Re: CRT again

09/10/2010 3:58 PM

I am going off of memory, but I believe it was 6% nitric. The etching takes a long time , 10 min I believe. That was also to separate the parts for reuse into CRT production without breaking the glass, it you are just separating components for disposal you may get away with a higher concentration and less time.

I think the HF was 5-8% from memory. ABF is slightly safer. HF is nasty, make sure you follow safety precautions.

I know some companies also used Oakite, I cant remember which compound. It was an Oakite ##, http://www.chemetallamericas.com/products/by_app/cleanersSanitizers/cleaners_O.aspx

I think it was KOH with some surfactants in it.

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#24
In reply to #23

Re: CRT again

09/10/2010 4:44 PM

Obviousl, none of these compunds reduce the hazard. Go from a large solid waste to a lot of liquid hazardous waste. So this leaves liquid hazardous waste that must be treated now.

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#25
In reply to #24

Re: CRT again

09/10/2010 5:14 PM

Except for the fact that you can wash out few ounces of contamination and re-use the glass, as was our intended purpose. Some companies also precipitated the lead out of the acid and sold it to battery makers, preventing it from entering the water stream.

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#26
In reply to #25

Re: CRT again

09/10/2010 5:25 PM

Exactly, additional treatment stages. though the recovery of the Glass would be a good benefit if the Glass did not have to be reformed/recast. The Acids themselves would comprise hazardous wastes that would need to be recovered or diposed of. I hope they weren't disposing of them in the natural waters. Though admittedly, it does appear easier for industries to disappear drums of liquid waste then solid wastes.

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#27
In reply to #26

Re: CRT again

09/10/2010 5:29 PM

No releases into the wild, full water treatment plant on site, ISO14001.

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#28
In reply to #27

Re: CRT again

09/10/2010 5:43 PM

Water treatment plant means more hazardous waste generated in a concentrated form. Eventually it all has to go somewhere or be recycled.

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#29
In reply to #22

Re: CRT again

11/04/2010 7:36 AM

HF is Hydrofluoric acid. Really nasty stuff.

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#17

Re: CRT again

09/07/2010 12:19 PM

A mixture of concentrated sulfuric acid and hydrochloric acid would dissolve pretty much everything in a CRT, except phosporus, glass and a few plastics. However, then you have a more dangerous solution, as metal salts are orders of magnitude more toxic than metals, silver, mercury, lead, etc.. Could dissolve in concentrated NaOH first to dissolve the glass and such, then do the acid thing, would not be much left after that except a bunch of toxic liquid.

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#18

Re: CRT again

09/08/2010 2:14 AM

Beyond Pb, BaO and SrO are the meanest toxins in CRTs. Green and Red fireworks if you will.

http://en.wikipedia.org/wiki/Barium_oxide

http://en.wikipedia.org/wiki/Strontium_oxide

Search for Material Safety Data Sheets (MSDS) and I would hire a chemist before trying to dissolve anything out of a monitor.

Coldspot-- While I agree with you that in the future the landfill will be mined as a rescource, I suggest you read up on how and how many CRT monitors were made in last 3 decades. E-waste is a very real problem that industry is not going to solve without someone doing some pushing and shoving.

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#19
In reply to #18

Re: CRT again

09/08/2010 9:05 AM

About the toxicity of CRT tubes and regulation.

The accumulation of CRT tubes in landfills is not a new phenomena. That is, since the 1940's CRT tubes have been being disposed of somewhere.

Nor does it seem to me that the disposal of CRT would be a significant threat to the water table, which is a favorite rant of government environmentalist. I believe this because the landfills are now being lined in many cases, new sites surely reviewed before being given permits, and the real bugger being that the water table is dropping!

In my many trips to various dumps - both very, very large, and pretty small - CRT tubes, and E-waste, were not a significant portion of the volume of material being disposed.

You may correct me if I am wrong.

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Anonymous Poster (1); Coldspot (2); Dead Bear (1); farmatt (2); Hubert Lefebvre (3); kevinm (1); Masyood (2); Nesuar (5); Nigh (2); RCE (4); tundra242 (4); Usbport (1); welderman (1)

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