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Solar Cells/Build Panel

10/17/2010 7:17 PM

Question. I am going to build a solar panel and have a question about the amp's of each cell. with a 3x6 cell 1.8 watts=3.6 amp's. Could I wire some cells example 10 cell's in seires ,would those come out to be 36 amp's. To me it dosent sound like that small tabbing wire would be large enough. Whats more important for charging 12volt deep c. batteries. I just bought 72 3x6 x 1.8 watt cells.I plan to buy more.But also use a peice of temp. glass which will hold more then 72 cells.will say the area of the glass will hold up to 120 cells.

tks. So far CR4 has explained everything very well.

Johnny

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#1

Re: solar cells/build panel

10/17/2010 7:26 PM

Connection in series will increase the voltage (just multiply the voltage of each by the number connected in series), but will not change the maximum current. (The same applies to batteries, fuel cells, thermocouples or whatever).

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#2

Re: solar cells/build panel

10/17/2010 7:26 PM

In series the amps would stay the same, but the total voltage of 10 cells would be 10x that of a single cell.

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#3

Re: Solar Cells/Build Panel

10/18/2010 2:31 AM

Nominal voltage of that cell is 0.5 Volts - so to make 'nominal 12 V' you have to series 24 cells - that gives you 12 V x 3.6 A

To increase the amps - you put identical 24 pieces strings in parallel.

I.e 2 strings of 24 each = 12 V x 7.2 amps.

But when paralleling strings, you must incorporate a 'blocking diode' to prevent strings in light discharging into a string in 'shade' - (less light due to a cloud passing or other shadow on part of the panel) and the battery discharging through the panel. (as they don't like it)

So every string is 24 (or whatever number makes up your target voltage) + a diode rated above the Amps expected. (generally a 5A diode for this size of cell)

It's up to you to decide if you want an extra cell per string, to make up for the roughly 0.6 V drop of the diode, or you want a higher string voltage for charging reasons - like being 2 V above a regulators output voltage.

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#4
In reply to #3

Re: Solar Cells/Build Panel

10/18/2010 4:21 PM

34point. my main question is if I take will say 10 cells 3x6 [I know the voltage part] and the amp's for one cell is 3.6 If i put these in parallel would it be putting out 36 amp's?they claim they are 1.8 watts each.I think that the amp's are more important when charging a 12 deep cycle battery.

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#5
In reply to #4

Re: Solar Cells/Build Panel

10/18/2010 5:17 PM

Forget the 3x6 - it's just confusing the issue.

If you have 10 cell, each rated at 3.6A, and you connect them in parallel, you will get 36A.

But a 1.8W, 3.6A cell is only going to give 0.5V. So if you put 10 in parallel, you will get your 36A, but still only at 0.5V - which is no good for charging a battery.

"I think that the amp's are more important ...." - NO! If you don't have enough voltage (about 14V to charge a nominal 12V lead-acid battery), then all the current in the world isn't going to do any good.

Please read up about batteries and what voltage (and current) is needed to charge them. I suggest you search for "charging lead-acid batteries" and read up as much as you can (if you're not using lead-acids, then substitute the appropriate battery type in the search).

When you've got the hang of that, go back and re-read 34point5's #3.

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#6
In reply to #5

Re: Solar Cells/Build Panel

10/19/2010 2:42 AM

GA John & 34.5 - green math doesn't often pan out in the end.

By 'green' math I mean the type done on the back of an envelope when chatting with buddies that can be used to support most anything - the grossly optimistic type.

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#7
In reply to #5

Re: Solar Cells/Build Panel

10/19/2010 9:52 AM

JohnDG. I know about the voltage part. But I just didn't think that the tabbing wire would carry that much amp's. What I plan to do is use 36 cells to get the 18 volts x 3.6 amp's and then put some cells in parallel to get more amp's in the panel.Putting in diodes were needed. then connect to the buss wire.

tks Johnny

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#16
In reply to #7

Re: Solar Cells/Build Panel

10/19/2010 5:54 PM

Connect the cells in strings, to get the required voltage. The current through each string will be no more than 3.6A (the wires connected to the cells as suppled will be capable of carrying 3.6A).

To get more current, connect the ends of the strings together (so each entire string is in parallel with the others). Use terminals rated at a current equal to the sum of the individual string currents (e.g. 10 strings will need a 36A rated terminal). Connect these commoning terminals to the load using wires rated at at least (in this example) 36A.

You could then connect each group of strings to other groups, using the same calculation - 10 cables (from 10 groups of strings) at 36A each would have to be connected to 360A commoning terminals, thence connected to the load with 360A cable.

Yusef1's reference to Kirchoff's current law (in #11) applies (current out = sum of currents in).

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#9
In reply to #3

Re: Solar Cells/Build Panel

10/19/2010 11:24 AM

WHEN IS THE BEST SITUATION FOR USING MORE AMPS?

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#8

Re: Solar Cells/Build Panel

10/19/2010 11:22 AM

WORRY ABOUT YOUR VOLTAGE </P> TO CHARGE VOLTAGE IN A 12VOLT BATTERY</P> 72 CELLS ,WILL PRODUCE 36 VOLTS MAXIMUM

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#10
In reply to #8

Re: Solar Cells/Build Panel

10/19/2010 12:46 PM

Is your caps lock stuck?

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#11

Re: Solar Cells/Build Panel

10/19/2010 1:18 PM

You don't control amperage, you can only control voltage or resistance. Thats why you are getting so many wonky answers.

I won't insult you by quoting ohms law at you. But perhaps Kirchoff's law might be useful to directly answer your question.

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#12
In reply to #11

Re: Solar Cells/Build Panel

10/19/2010 1:39 PM

ok, what Im going to do is just wire the 72 in seires ,that will come out 36vdc x 3.6 amps.or could just make 2 panels with 32 cells and put them in parallel, and that would give me 18vdc x 6.2 amps. But I think the 72 in seires is Better.

tks for all the in put, I love CR4, and all the good friendly people here.

Johnny

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#13
In reply to #12

Re: Solar Cells/Build Panel

10/19/2010 3:08 PM

amperage equals voltage divided by resistance. Amperage is what makes wires hot. Without knowing the resistance, you have no idea how much amperage your cells will produce. Only way to find out is to experiment.

Put in a fuse just in case.

Out of curiosity, is there a circuit diagram in the box these cells came with which would explain all this? Sometimes it is helpful to read the directions.

I suggest that if you wire 72 cells in series that you obtain a good current limiter. otherwise you will let all the smoke out.

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#14
In reply to #13

Re: Solar Cells/Build Panel

10/19/2010 3:14 PM

I like that, 'otherwise you will let all the smoke out' - not at all a good thing to have happen.

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#15
In reply to #13

Re: Solar Cells/Build Panel

10/19/2010 5:04 PM

Yusef1. I didn't get the cells yet. with the 72 cells the panel will be only 129 watts.Yes I will be putting in a fuse's ,and diodes. I'll make sure all the smoke stays in, lol.

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#17

Re: Solar Cells/Build Panel

10/19/2010 6:43 PM

Seems time to say a bit more about PV cells;

The reason I wrote "nominal volts" in my #3 is the cells are more a VA device than a specific V or specific A, as the 'ratings' might suggest.

When exposed to a standard light level, this particular cell absorbs and converts n Watts of photons into 1.8 Watts worth of electrons.

There is a curve, and essentially this 'rating' is the point on the curve regarded as the best VA 'efficiency'. So the 'specification' tells you, 'pull down the voltage' with a load 'of 3.6 Amps' to get 1.8 Watts out. 1.8 W tells you the cell volts are now around 0.5 V.

If you pull less than 3.6 A - say 3 A, then the cell V will be ~ 1.8 W/3 A = 0.6V, meaning a string of 24 will produce ~14.4 V (as opposed to the 'nominal' 12 V)

Or a "nominal" 12 volt 'string' (including diode drop), will charge a 12 volt battery at a ~ 3 amp rate.

Note I use "~" (approximately) frequently, not 'exact' values. Part of the reason is the 'standard' light source - is a "Standard" - not 'field conditions', and part because 'rated Watts' are often specified at -2 to -50C.

You will no doubt divine from this, cells prefer cold. So draw more current than the specification (set in a fridge), the cells heat up, so reduce the Watts conversion and you 'chase your tail'.

Conversely drawing less current means the string voltage rises. e.g. 1 A draw ~= 18 V - well into over charge on a 12 V battery.

So a 'nominal 12 V panel will do most of what most people want.

The 'other reason' 12 V is "industry standard" is;

In a 'nominal 12 V' panel, I have measured open circuit voltages of 40 to 65 V in 'dull conditions'.

Obviously this is getting dangerous - so the blanket (equivalent of removing council fuses) is applied.

If indeed the latest thought is a 72 cell string into a 12 Volt battery (about 1 ohm) you are expecting 36 Amps, or 10 times the rated cell current flow (read "pop" rather than a lot of smoke).

But even if you were charging 3 x 12V batteries in series (36 V) - so thinking a 72 cell string would be just right, you may be playing with 200 to 480 'open circuit' Volts, or playing in definitely fatal electrocution territory.

It may be "green" but it's just as real and as deadly.

I.e. build it as I said in #3 and it will do what you said you wanted.

Don't get 'creative', or far away from 'nominal 12V', until you understand a lot more about them.

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#23
In reply to #17

Re: Solar Cells/Build Panel

10/19/2010 8:02 PM

Now you got me thinking about the power.So what Im going to do is to make Two panels 36 cells each and then put them in parallel.So then i'll have 18vdc by about 7 amp's.With diodes and fuses were needed. Sure do like all the different thoughts.Sure dose help out.I use to have my own business doing Plumbing/heating/remodeling,build computers for myself,wired houses,but thats much different then solar cells,.in a way.

tks for all the comments.

Johnny

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#25
In reply to #23

Re: Solar Cells/Build Panel

10/19/2010 10:18 PM

Unless you have a reason for 18 'nominal volts' - the extra 6 volts - when applied to a 12 volt battery - will increase the current per cell, past the 'ideal point on the cells curve'.

If you do not control the current - (i.e. remove the extra volts) - you will probably wreck the cells and almost certainly push 12 volt battery beyond 15 volts - destroying it.

"More is not better" in this context. Balance is 'better'. As in plumbing - you would not put a pressure booster on a garden hose that's been lying in the sun - to get 'greater performance'.

Given 72/24 is 3, why not make 3 strings and have 3.6 x 3 = ~10.8 amps @ 12 'nominal volts'?

It is the closest configuration to 129.6 "theoretical" Watts you will get into a "nominal" 12 volt load.

A 10 amp charge rate is about right for a 100 Ah battery, though 'deep cycle' can require lower rates. As can 'state of charge' influence the current you want. Check these curves for your batteries.

You might be better off buying another 24 cells and making two 7.2 amp panels.

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#26
In reply to #25

Re: Solar Cells/Build Panel

10/19/2010 10:43 PM

34points, I will be useing a controler.I didn't buy one yet.After reading what you said about making 3, which dose make ALOT of sence.Im always hearing about car alternators charging and then they say a 12 battery need around 18 vdc to charge it...But to think of it, a battery charger is 12vdc. Dam Thanks. Thats what ill do,buy 24 more cells like you said,then wire them in Par. see it's the little things you forget.

tks 34.

Johnny

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#28
In reply to #26

Re: Solar Cells/Build Panel

10/20/2010 1:22 AM

Your 12 volt battery needs 14.4 volts for bulk charging from what I read.

Keep in mind the my greatest electrical qualifications are:

1) Telling my electrical engineer what I want

2) Turning the house lamps on and off

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#29
In reply to #23

Re: Solar Cells/Build Panel

10/20/2010 10:18 AM

Yes.

The other wrinkle is that your cells will not always be putting out the same voltage all the time. Sometimes it will be less. For instance, when the cells are at an angle or when a cloud obscures the sun. So you will need to enough extra cells to continue to charge the battery even in low light conditions. (this is a simplification I know, but it is adequate for this discussion.)

However, too many cells might mean that you will over drive the array in high light conditions. If you have too many cells creating too much voltage, you could warm things up. (let the smoke out...grin!) What you have to then is to limit the voltage or limit the current. One way to limit the voltage would be to drag a curtain in front of the cells. Or electronically cut out some of the cells which would do the same thing. (the mind boggles at the idea of a computer sampling each cell and cutting out underperforming ones! Get rid of that pesky serial thing where if one cell goes down the whole string goes down! I only mention this because I don't think anybody is actually making such a sampler-controller. We have the technology, you could be the first!) Or what is more usual, you could go to the other end, and install a current limiting resistor. In its simplest form a transistor with a high enough current rating would work.

Now we are getting into "circuitry" and here is where the lurkers in CR4 would shine! They can design you a controller. Your controller would simply detect the applied voltage, detect the state of charge of your battery, and adjust the conductivity of the transistor to apply the appropriate charge. Or you could simply buy one. $49.00 would solve all your problems.

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#18

Re: Solar Cells/Build Panel

10/19/2010 7:00 PM

BE SURE AND FOLLOW THESE RULES: To increase the amps - you put identical 24 pieces strings in parallel. I.e 2 strings of 24 each = 12 V x 7.2 amps. But when paralleling strings, you must incorporate a 'blocking diode' to prevent strings in light discharging into a string in 'shade' - (less light due to a cloud passing or other shadow on part of the panel) and the battery discharging through the panel. (as they don't like it) So every string is 24 (or whatever number makes up your target voltage) + a diode rated above the Amps expected. (generally a 5A diode for this size of cell) It's up to you to decide if you want an extra cell per string, to make up for the roughly 0.6 V drop of the diode, or you want a higher string voltage for charging reasons - like being 2 V above a regulators output voltage.

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#19
In reply to #18

Re: Solar Cells/Build Panel

10/19/2010 7:03 PM

Do I hear an echo in the room? (That's a pretty good job of plagiarizing Post 3.)

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#21
In reply to #19

Re: Solar Cells/Build Panel

10/19/2010 7:27 PM

& & looking forward to the version of #17

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#20
In reply to #18

Re: Solar Cells/Build Panel

10/19/2010 7:03 PM

This has already been explained in this thread.

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#27
In reply to #18

Re: Solar Cells/Build Panel

10/19/2010 10:47 PM

hello Saveone. I know about the diode ,and I will put in that extra cell.

again Thanks

Johnny

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#22

Re: Solar Cells/Build Panel

10/19/2010 7:43 PM

i don't believe anyone was right because the given information is incomplete and unclear. Cell performance is denoted by the IV curve. This is a guess. Not sure of the volts or what 3x6 means. If it is 3.6 volts then this is right. Power at Maximum-Watts at STC - 1.8W; Volts at Open Circuit 3.6V?; Volts at Maximum Power 2.8V?; Amperes at Maximum Power .64A?; Amperes at Short Circuit .71?: Your configuration for 72 cells should be 12 parallel groups of 6 cells in series. 6x12. Your final panel at STC would be the following Pmax 129.6W; Voc 21.6V Vmp 16.8V; Isc 8.52A Imp 7.68A. The module will never perform this well. On a good day with a homemade panel you will get 60-70W hopefully. Under load this will put out 11.5 to 15V depending upon type of load and under the correct circumstances. Perfect for charging 12V batteries.

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#24
In reply to #22

Re: Solar Cells/Build Panel

10/19/2010 8:27 PM

3x6 is the dimension of the cell used 3" x 6"

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#30

Re: Solar Cells/Build Panel

10/25/2010 3:33 AM

If you want to increase output current then connect parallal but if you need more voltage (depends on your equipment ratings) then you can connect series.if you connect series more batteries you will not get more currents.focus this connection and then you can design.

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#31
In reply to #30

Re: Solar Cells/Build Panel

04/05/2012 1:15 PM

So if you want force and voltage, place 2 of 4 panels in series and 2 in parallel

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