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Sealant to Assist Existing Rubber Seals on Lights

10/30/2010 6:54 PM

Hi Guys.

I'm restoring a 1960's car and I am about to re-mount all the lights. The rubber seals are in pretty good condition but slightly indented from previous use. (Indicator, tails lights etc.)

What can I use between the lights and seals, seals and bodywork to ensure water doesn't get in?

I don't want something too sticky like JB-Weld or Sikaflex - or do I?

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#1

Re: Sealant to assist existing rubber seals on lights

10/30/2010 7:00 PM

New seals might be nice, but they may no longer be available. If not, I would go with a thin bead of soft-setting clear silicone caulk.

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#3
In reply to #1

Re: Sealant to assist existing rubber seals on lights

10/31/2010 8:12 AM

I agree with Tornado. I would add, that in addition to using silicone, if you want to be able to remove your lights in the future and get a nice uniform seal, apply the bead of silicone, apply a thin layer of petroleum jelly to the lights or whatever else you want to be able to take apart later, put the assembly together, not tight, but just until pressure can be felt. After silicone has completely set, disassemble and wipe off petroleum jelly/ reassemble snugly.

This will give you a nice weather resistant seal and also allow you to take them apart in the future if needed.

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#20
In reply to #3

Re: Sealant to assist existing rubber seals on lights

11/02/2010 6:55 PM

Do you know the constituents of petroleum jelly and whether any of them will damage rubber? In general petroleum products damage rubber (neoprene is an exception) but I don't know what petroleum jelly is made from.

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#21
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Re: Sealant to assist existing rubber seals on lights

11/02/2010 7:08 PM

I don't know the chemical breakdown, my guess is that you wouldn't want to leave petroleum jelly in prolonged contact with rubber. The rubber will soften and swell.

Definitely don't want to use it with latex.

http://en.wikipedia.org/wiki/Petroleum_jelly

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#6
In reply to #1

Re: Sealant to assist existing rubber seals on lights

10/31/2010 9:27 PM

As I said, the existing seals aren't that bad - I'm not looking to replace them - just help them.

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#2

Re: Sealant to Assist Existing Rubber Seals on Lights

10/31/2010 3:45 AM

As previous suggestion, silicone sealant, or cut sheet EPDM to make auxilliary gaskets/seals (available as pond liner from a pond specialist near you) or old car innertube. Modern cars seem to have a sort of expanded foam sheet seal which is quite thick to take up any missmatch in the components.
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#4

Re: Sealant to Assist Existing Rubber Seals on Lights

10/31/2010 11:26 AM

Here's what I'd do.

Place the gaskets on a cookie sheet or other flat surface, unrestrained, and warm them up to about 65 °C for a couple of hours. This will help allow the rubber to return to it's original shape.

Then I'd use a thin layer of lubricant, silicone or petroleum jelly. Silicone adhesive will make disassembly more difficult.

If the gaskets are symmetrical, you might consider reversing them.

Good luck.

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#5
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Re: Sealant to Assist Existing Rubber Seals on Lights

10/31/2010 9:26 PM

You don't think petroleum jelly would harm the paintwork? It's a new paint job.

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#8
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Re: Sealant to Assist Existing Rubber Seals on Lights

10/31/2010 10:45 PM

Yes. It might. I'd use just a minimal amount so that none can migrate onto the paint.

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#7

Re: Sealant to Assist Existing Rubber Seals on Lights

10/31/2010 9:28 PM

I have a black sticky substance called "3M trim Adhesive" which is usually used to hold boot lid rubber etc in place. I'm think a thin smear of that either side of the seals?

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#9

Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 8:21 AM

I have used the following under similar restoration work. Till recently I was running a 1965 Ambassador car & had to adopt such modifications.

The old rubber seals may appear to be OK, but they would have become hard & brittle; May also have hair cracks.

Alt 1: Use a silicone sealent, transparent one, which is used for sealing cracks in buildings etc.,

Alt 2: Use the teflon tape used for plumbing joints.

YS,
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#10

Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 9:19 AM

The seals are almost certainly EPDM rubber which cannot tolerate exposure to any petroleum based product. DO NOT use Petroleum jelly on it unless you plan on replacing the seals next week.

Use Silicone grease such as Dow 111 instead. It will never harden, should not harm your paint, and will not wash out of the joint. It is also reasonably chemically inert and should not damage the plastic parts either. And it will not melt and flow out of the joint on a really hot day the way petroleum jelly would.

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#11
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Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 11:57 AM

The down side to products like DC 111 is that it renders any surface it comes in contact with unpaintable. Toluene is about the only solvent that will effectively remove it.

Cheers.

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#12

Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 1:14 PM

Silicone rubber caulk will work well. It is relatively inexpensive, clear (so it will not be obvious) and weathers well

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#13

Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 1:31 PM

Dear Sir: Take a SPRAY CAN of WD40 & spray on all sealing rubber, If you got enough on anywhere, just wipe it along the seal. WD40 causes a restored to new look & affect to most flexible materials. Call me:" Just an old friend from the Back Shop."

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#14
In reply to #13

Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 1:44 PM

Don't use WD-40 on rubber!!! It contains oil that will severely damage the rubber. Check the instructions on the can and the manufacturer's website.

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#15
In reply to #14

Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 1:53 PM

I agree. Use WD 40 only after determining that it will not degrade the rubber.

The cracks might not appear right away, so be careful.

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#16

Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 2:15 PM

just boil the seals for a few minutes to reshape and install, if you see any signs of leak then try a small amount of hylomar sealant, it is a soft non hardening sealant used in rolls royce turbines and other stuff, I once used it to seal a under water camera housing I made out of polycarbonate, it allowed the cap end to be removable and reset with just a slight resmearing of sealant,

Sinc
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#17

Re: Sealant to Assist Existing Rubber Seals on Lights

11/01/2010 9:40 PM

God no not on a restoration. I'm Glad your using original parts when you can. If you ever plan on showing it that may make a difference. (Concourse judges typically look for things like period correct fasteners, parts, and evidence of disassembly.)

The seals work in compression so as long as they are clean and not dried out and stiff or over compressed they should work fine if you are still worried then any parts store or auto body shop should be able to supply you with weather strip adhesives. I've seen two types those that dry clear or black. (your preference) I would suggest using it sparingly as you wont want a lot of goop to clean up so your buds don't see it.

Good luck with your build.

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#18

Re: Sealant to Assist Existing Rubber Seals on Lights

11/02/2010 11:23 AM

What kind of car? You'ld be surprised at what's available today if you haven't looked or researched in a while. Year One in Georgia and there are many others.

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#19
In reply to #18

Re: Sealant to Assist Existing Rubber Seals on Lights

11/02/2010 6:30 PM

The car is a 1965 Humber Vogue - sold in the USA as a Singer Vogue.

Making new seals from EPDM actually wouldn't be that difficult. They are a pretty simple shape. That said, the old seals have been treated with glycerin and are in good condition - I'm just concerned about water getting in under them.

Thanks everyone for the advice. I think I'll go the thin smear of trim adhesive - just enough to make me feel like I have done something.

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