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Calculating Staticn Head For Watermains

02/11/2011 8:25 AM

When caluclating static head of pressure in a water pipeline do you need to allow for high points and low points between the highest and lowest point??

For example say the low point has a Datum of 10m and the high point has a Datum of 30m.

but between these two points there would be a number of high points i.e. Air Valves, and low points i.e. Scour Valves, as the gradient of the pipe follows the natural contour of the land.

Do these high and low points matter when calculating the static head of pressure at the low point i.e. (30m-10m) =20m X 0.09804 = 1.96bar.

Many Thanks

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#1

Re: Calculating Staticn Head For Watermains

02/11/2011 9:59 AM

When the pipe first fills, the pump will need to lift the water over the highest point of the land to get to the delivery point. So one needs to allow for the difference in height between the lowest inlet level and the highest point in the pipeline when selecting the pump.

Once the pipe downstream of the highest point has been flooded, and remains flooded, the water running downstream away from the high point will give the pump a helping hand - up to the maximum water column for that particular temperature, of course.

f the pipe downstream does not remain fully flooded, then it will not help the pump.

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#2
In reply to #1

Re: Calculating Staticn Head For Watermains

02/11/2011 11:52 AM

Im not to concerned about pumps, it is really only for testing of buried pipelnes which will be filled from the highest point on the line at a slow rate.

My concern is what pressure I will end up with at the lowest point on the line.

do I need to allow for the changes in gradient between the highest point and lowest point.

As seen in my amature Sketch

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#3
In reply to #2

Re: Calculating Staticn Head For Watermains

02/11/2011 12:19 PM

The head will be HP - LP. The intermediate stuff doesn't affect it.

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#4
In reply to #3

Re: Calculating Staticn Head For Watermains

02/11/2011 1:07 PM

Fair Play thank you very much.

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#5
In reply to #4

Re: Calculating Staticn Head For Watermains

02/11/2011 2:43 PM

1. Can't imagine why your response is marked OT.

2. Your sketch is fine, conveys the concept perfectly ans simply.

3. I agree with ba/ael.

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#6

Re: Calculating Staticn Head For Watermains

02/11/2011 5:44 PM

The advise you have gotten so far is probably good, assuming you have exhausted air pockets completely from high points in the line. If you on the other hand have large air pockets trapped at known or unknown high points of the line, you may well not necessarily just get what you expect (based simply on elevation).

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#7
In reply to #6

Re: Calculating Staticn Head For Watermains

02/11/2011 5:48 PM

I agree. Air is lighten than water.

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#8

Re: Calculating Staticn Head For Watermains

02/12/2011 8:53 AM

all good, but there are additional friction losses that will occur as the distance increases due to indirect route. Head will not be affected, but flow rate will.

Also, air pockets will dramatically impact both head and flow, so they must be evacuated.

As a practitioner, I will readily admit that predicted values rarely match actual values in real systems. It's very challenging.

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#9

Re: Calculating Staticn Head For Watermains

02/12/2011 9:30 AM

Here's a "short" version of my HYDROSTATIC TESTING OF PRESSURE PIPELINES technical specification that I sometimes use in my practice for small water pipeline projects.

I do have much more elaborate specs which go into much more detail for larger water main and transmission main projects, especially when calculating the allowable leakage rates (includes for closed valves, and number of pipe joints, etc.), but you'll get the idea with the one I'm presenting here.

You can also check out the DIPRA handbook and several AWWA standards. Also, you can visit the US Army Corps of Engineer's (USACE) website and locate the Engineering Manual (EM series) that deals with water pipeline construction and together with it's testing. It is probably one of the most comprehensive that you'll come across......very very detailed! I don't offhand remember the exact EM number, but it should be fairly easy to find within their extensive EM listing.

Good luck!

===signed,

Captmoosie, LPE

WATER AGENCIES' STANDARDS

STANDARD SPECIFICATIONS

SECTION 15044 HYDROSTATIC TESTING OF PRESSURE PIPELINES

PART 1 GENERAL

1.01 DESCRIPTION

This section describes the requirements and procedures for pressure and leakage testing of all

pressure mains.

1.02 RELATED WORK SPECIFIED ELSEWHERE

WAS Standard Drawings

WAS Standard Specifications 15000, 15041, 15056, 15057, 15061, and 15064

1.03 REQUIREMENTS PRIOR TO TESTING

A. All piping, valves, fire hydrants, services, and related appurtenances shall be installed.

B. The pipe trench shall have trench zone backfill placed and compacted with a minimum of

600mm (24") of material over the pipe.

C. All concrete thrust block and anchor blocks shall be allowed to cure in accordance with

Section 03000.

D. Pressure tests on exposed and aboveground piping shall be conducted only after the

entire piping system has been installed and attached to pipe supports, hangers or

anchors as shown on the Approved Plans.

E. Steel pipelines shall not be tested before the mortar lining and coating on all pipe lengths

within the line have been in place for a minimum of fourteen (14) days. Cement-mortar

lined pipe shall not be filled with water until a minimum of eight hours has elapsed after

the last joint has been mortared.

1.04 HYDROSTATIC TESTING AND DISINFECTION OF PIPELINES

Hydrostatic testing of pipelines shall be performed prior to disinfection operations in accordance

with Section 15041. In the event repairs are necessary, as indicated by the hydrostatic test, the

District Engineer may require additional flushing in accordance with Section 15041.

1.05 CONNECTION TO EXISTING MAINS

Hydrostatic testing shall be performed prior to connections to existing mains. District

authorization for connection to the existing system shall be given only on the basis of acceptable

hydrostatic, disinfection and bacteriological test results. Connection to existing mains shall be

performed in accordance with Section 15000.

Hydrostatic Testing of

Pressure Pipelines

Standard Specifications 15044 - 2 of 3 Revised: 02/01/2008

PART 2 MATERIALS

2.01 WATER

A. Potable water shall be used for hydrostatic testing of potable and recycled water mains.

B. Potable water shall be supplied by a District-approved source. Make-up water for testing

shall also be potable water.

C. Well water shall not be used for hydrostatic testing or any other purposes in new or

existing pipelines.

2.02 CONNECTIONS

A. Testing water shall be supplied through a metered connection equipped with a backflow

prevention device in accordance with Section 15112 at the point of connection to the

potable water source used.

B. The Contractor shall provide any temporary piping needed to deliver potable water to the

piping that is to be tested. Temporary piping shall be in accordance with Section 15000.

PART 3 EXECUTION

3.01 GENERAL

A. The Contractor shall provide the District Engineer with a minimum of 48 hours' notice

prior to the requested date and time for hydrostatic tests.

B. The Contractor shall furnish all labor, materials, tools, and equipment for testing.

C. Temporary blocking during the tests will be permitted only at temporary plugs, caps or

where otherwise directed by the District Engineer.

D. All valves and appurtenances shall be operated during the test period. The test shall be

conducted with valves in the open position.

E. At the onset of testing, all valves, air vacuum assemblies, blowoffs, and services shall be

monitored for possible leakage and repairs made, if necessary, before the test proceeds.

The appurtenances shall be monitored through the duration of the testing.

F. For pipe with porous lining, such as cement mortar, the pipe shall be filled with water and

placed under a slight pressure for a minimum of forty-eight (48) hours prior to the actual

hydrostatic test.

3.02 FIELD TEST PROCEDURE

A. Before applying the specified test pressure, care shall be taken to release all air within

the pipe and appurtenances to be tested. Air shall be released through services, fire

hydrants, air release valves, or other approved locations.

Hydrostatic Testing of

Pressure Pipelines

Standard Specifications 15044 - 3 of 3 Revised: 02/01/2008

B. A five (5) hour hydrostatic pressure test shall be performed after the pipe and all

appurtenances have been installed and after any trench backfill compaction with heavyduty

compaction equipment has been completed. The hydrostatic test pressure shall be

345 KPa (50 psi) above the class rating of the pipe, or 1,725 KPa (250 psi), whichever is

less, or as otherwise directed by the District Engineer, at the lowest point in the section of

pipe being tested. The hydrostatic test pressure at the highest point in the section of pipe

being tested shall be within 345 KPa (50 psi) of the hydrostatic test pressure at the lowest

point in the section of pipe being tested.

The test pressure shall be applied and continuously maintained by pumping for a period

of four (4) hours. During the pumping phase of the test, the test pressure shall be

maintained at not less than ninety-five percent (95%) of the specified test pressure at all

times.

At the end of the fourth (4th) hour, the pressure shall meet the requirements stated above.

Pumping shall then be discontinued for one hour and the drop in pressure shall be

recorded. Pumping shall then be resumed to restore the initial test pressure, and the

quantity of water pumped into the line shall be accurately measured. The quantity thus

measured is the amount of pipe leakage, which shall not exceed the following limits:

1. The allowable leakage for flanged or welded steel pipe or for flanged ductile-iron

pipe shall be zero.

2. The allowable leakage for polyvinyl chloride (PVC) pipe or for steel or ductile-iron

pipe with rubber joints shall be calculated using the following formula:

0.4625 liters x nominal diameter of pipe (mm) x length of pipe (m)

24 (hrs) x 1000 (m)

OR

5 gallons x nominal diameter of pipe (in) x length of pipe (ft)

24 (hrs) x 5,280 (ft)

The allowable leakage for polyvinyl chloride (PVC) pipe or for steel or ductile-iron

pipe with rubber joints is provided in tabular form in Standard Drawing WI-05.

If the leakage exceeds the allowable loss, the leak points shall be located and

repaired as required by the District Engineer. All defective pipe, fittings, valves

and other appurtenances discovered shall be removed and replaced with sound

material. Additional disinfection shall be performed as necessary per Section

15041. The hydrostatic test shall be repeated until the leakage does not exceed

the rate specified above. All visible leaks shall be similarly repaired.

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#12
In reply to #9

Re: Calculating Staticn Head For Watermains

02/21/2011 6:26 AM

I have carried out a hydrostatic test on a HDPE using a digital data logger to collect the information i.e. Pressure and Time,which produces a graph of pressue against time and will show the decay curve of the pipeline. (Graph from data logger attached, appoligies for the orientation)

In the spec for testing it says "plot the pressure decay against a logarithm of time" this is where i need a bit of guidance.

Many Thanks

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#13
In reply to #12

Re: Calculating Staticn Head For Watermains

02/21/2011 9:40 AM

Good Morning TrickyDicky,

First, how's Dick Nixon doing these days? LOL

Sorry, I couldn't help myself there. That, and I'm only on my first mug of "Joe" so far and therefore I'm a bit punchy, to say the last!

Is there anyway that you can rotate the data logger plot and increase the resolution so that it's readable? I cannot read the numbers.

I believe what the specification is calling for is for you to plot the time and pressure data on a semi-logarithmic graph paper. If your data logger has that feature, then by all means re-plot the test data. Hopefully you would have saved in in it's internal memory or at least transferred the data to a PC hard drive or a CD.

If you've never plotted a graph of data points on semi-log graph paper, may I suggest that you find a friend, etc., that has done it in the past and lend you a hand. It's pretty straight forward stuff and you'll end up with an exaggerated plot (the pressure data points). You can buy the semi-log graph paper at almost any office suppl store such as OfficeMax or Staples, or you can find it in a Community College Bookstore.

From what I can tell from your datalogger plot is that after the initial pumping up of the pipeline the pressure peaked and the pumping stopped, then the pressure dropped a little as the system pressure stabilized and then mainly plateaued (system mainly held pressure or leaked very little. Of course at the end of the pressure and leakage testing the pressure was relieved in the pipe system and the pressure eventually fell to zero, or nearly so.

See what you can do to re-insert that datalogger plot at a much better resolution, okay? Me thanks ya, as my eyes aren't what they used to be.....

===Signed,

CaptMoosie, PE/PhD

ps: Almost forgot! Didn't you attempt to re-pressurize the system after the test to determine the leakage present during the Hydrostatic Testing procedure? You need to do that in order to compare to the calculated (Theoretical) leakage allowance in order to determine if the pipeline construction was adequate or not. Also, once you determine that the test was successful you could have injected your disinfectant water (Sodium Hypochlorite solution) simultaneously at the time you begin the Hydrostatic test...this would save you time and labor costs, if previously approved by the Engineer of Record.

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#14
In reply to #13

Re: Calculating Staticn Head For Watermains

02/21/2011 12:45 PM
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#15
In reply to #13

Re: Calculating Staticn Head For Watermains

02/21/2011 12:56 PM

Eye Eye Captain,

Im not sure that graph is going to be much better but its the best i could do, cant put my hand to semi log graph paper to handy here in Ireland, but I was thinking maby I could draw the graph in Auto-Cad, would it just be a matter of calculating the log values for the pressure (in bars) and the value of time (in minutes) or does that just sound to easy??

I have to put a foam pig through the pipeline before I can chlorinate them, working for a local authority everything to the book here, no such thing as a short cut, and certinaly not if its going to save a contractor money.

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#16
In reply to #12

Re: Calculating Staticn Head For Watermains

02/21/2011 5:11 PM

When I made my initial reply of 2/11/2011 4:44 I was not aware you were involved with or trying to interpret some hydrostatic testing of a hdpe pipeline. I noticed Dr. Moosie had previously provided the rather straightforward testing procedure for ductile iron piping, that can involve a small "make-up water" or testing allowance. You might have on the other hand a greater challenge e.g. if you are now trying to determine whether or not you have any leakage in an installed underground polyethylene pipeline (due to defects, damages in underground installation, or oozing out of improperly made or over-strained fusion joints?) From what little I have seen and what few numbers I have crunched, the make-up water allowance promoted for installed hdpe pipelines can actually be much greater, or even several times that for ductile iron pipelines per long-standing AWWA C600 procedure. How (with all the variables that would appear to be involved) you can really be assured how much of the pressure loss or this make up water is going to some sort of (precise?) expansion of the low modulus/strength pipe with all various degrees of confinement, and not any oozing out of problem areas in the pipeline, I don't have a clue (I suspect this may be your real question). This may be however/perhaps a very good question for the pipe manufacturers, and/or the authors of the hdpe testing procedures. Good luck, and let us know what you find out.

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#10

Re: Calculating Staticn Head For Watermains

02/12/2011 4:06 PM

Hi Tricky.

As said, the static pressure is the difference between the elevations, but if air locks are in the system, (the full width of the pipe is completely dry at high points) then your pressure will effectively be lower than the maximum head pressure. (If your pipe had a rise of 2m that was full of air, then your static pressure would be reduced by this amount. If you have bleed valves on rises this will not occur.

Your mains delivery pressure must also be added onto the static head pressure also.

If you can increase your flow rate to about .5m per second then this should purge all air out of the pipe.

Dissolved gasses in the water can separate when negative pressures are preset.This can occur if the lower end of the pipe would deliver more water (due to the fall) yet the friction loss or the delivery from mains allows less).

Also high temerature water will not hold as much dissolved air as cold water does, so a pipe left on the surface can tend to get air locks without any water movement.This occurs more quickly when slow flows of water, (which do not carry out the bubbles that form), still bring more disolved air into the pipe while the degassed water passes on.

If mains supply line flow rates are low, and the pipe is open at the bottom you may also encounter pipe collapse unless air is introduced at the top to relieve the suction effect to acceptable levels. I've seen 500m of 50mm poly pipe that has been sucked flat due to this.

Bear in mind also that higher than static pressures can occur when a tap at the bottom is suddenly closed and the column of moving water can then well exceed pipe manafactures workling pressures. A shock relief valve (which dumps excessively high pressure water) or water hammer arrestor can be fitted.

Sorry I have no qualifications in hydraulics, Just a farmer!

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Anonymous Poster
#11

Re: Calculating Staticn Head For Watermains

02/14/2011 8:38 AM

Static pressure is calculated by P = (Z1(ft)-Z0(ft))* (62.4/144) in english units

Elevation diffrence time Yw (62.4 lbs/ft^3) / (12 inch * 12inch) resulting in lbs/in^2

Z1= elevation where you are looking

Z0= Hydraulic grade line (HGL) elevation of supply.

The high points and other valves onpe come into play when you are moving water (minor losses)

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