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Join Date: Jul 2010
Posts: 14

Sealing Recuperation's Water From a Boiler System

02/15/2011 5:44 PM

Hello.

I would like to ask if is there any problem about sealing the recuperation´s water of a boyler system. I work in a factory and we have the recuperation´s tank of hot water into a room but the surface ot those tanks is not sealed from the environment temperature. The factory is located in Costa Rica, and of course we never have problems of winter or very long summer. I would like to save more energy just sealing the surface of the tanks but Im wondering if I could have some problems related with "flash steam" when the pump is working and to get cavitation as a consecense.

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#1

Re: Sealing recuperation´s water from a boyler system

02/15/2011 6:16 PM

A good configuration would be a horizontal cylindrical tank, closed except for a vent on the top and the usual piping connections. The tank can be insulated, which will mimimize heat losses. The vent is necessary because sometimes vapor will breathe out and other times air will be drawn in. Something like 2-inch pipe size is reasonable (smaller for small systems, larger for larger). The tank is typically mounted high to ensure adequate suction head for the feedwater pump(s) to the boiler.

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#2

Re: Sealing Recuperation's Water From a Boiler System

02/16/2011 11:52 PM

Are you referring to a condensation return tank similar to the bottom picture?

We sealed and insulated these hospital units at the same time with the coating we work with.

This reduced the heat loss by 35% per the chief engineer for the hospital. We coated the boilers and steam pipes in the boiler room also. It also dropped the employee lost time injujries, from coming into contact with hot piping, down to ZERO. They averaged 6 per year and one the previous year was very serious.

The engineers later found out the coating was impervious to the boiler water with the chemicals inside. Anytime that water was spilled onto the painted boilers prior, they had to be repainted.

Once coated, the reddish briown stains from the wTER cleaned off with a scrubbing cleanser and a damp rag.

Our website is on my profile.

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#3
In reply to #2

Re: Sealing Recuperation's Water From a Boiler System

02/17/2011 7:35 AM

Hello. Thanks for your kind participation. I would like to know what is the highest temperature available to have in the condensation tank in order to avoid cavitation inside the return pump. Certainly we have coated all the pipes and the boiler. But not the return´s tank, just because actually I have never seen the return´s tank coated anywhere in my country. Actually I don´t Know if that custom is wrong. Do you know where can I find more specific literature related with this? Thank you again.

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#4

Re: Sealing Recuperation's Water From a Boiler System

02/21/2011 8:15 AM

Study up on deaerators at

http://www.spiraxsarco.com/resources/steam-engineering-tutorials.asp

There is a whole universe of steam related information here and it is free if you have the gumption to dig into it.

You need to know how many gallons per hour return to this tank and the cost of insulation to see if it is justified. Also, you will need to know if the level of the water above the pumps is sufficient to provide adequate head to prevent cavitation at the higher temperature.

A tank that can achieve approx. 220F and operate at about 2-5psi will be best and operate as a dearator which will extend the life of your boilers AND save on chemicals.

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