This is a long post. It might be best to print it out and read it in the most comfortable seat you have (just in case I bore you to sleep
).
My dad called up another engine developer: Grail Engine Technologies. They are also exhibiting at the SAE congress. He talked briefly to a representative but the conversation only covered the basics about the progress of the Grail engine. However, a few days later he received a call from a couple of other individuals from Grail.
They had looked at the DRE on our website and had obviously put some time in to understanding the combustion process. They told us that they believe that our engine could run but that it would never be able to be a production engine because of NOx and hydrocarbon emissions.
We had already considered how the engine would compare to conventional engines when it came to emissions and we had arrived at a different conclusion than the Grail guys.
First I will explain how we arrived at our conclusion and then I hope that you all can denounce our logic completely or (hopefully) affirm our ideas.
NOx: The formation of NOx is dependent on several factors such as stoichiometric ratios, combustion temperatures and peak temperature durations (and many more). Most of the factors that are controlled on today's engines to decrease NOx emissions could be controlled in the same manner with the DRE (this is in regards to the air-fuel-x ratios and other combustion factors). So we really only need to compare the combustion temperatures of conventional engines to the DRE to determine if we will have uncontrollable NOx emission issues.
For many reasons we believe that the DRE will produce less NOx than a conventional engine. For organization's sake, I will list these reasons in the order of the combustion cycle starting with intake.
One way a conventional engine can decrease NOx production is to lower the temperature of the air prior to ignition. Lower temperatures at this point lead to lower peak combustion temperatures. One problem with achieving lower pre-ignition temperatures is that the nice cool air is introduced into a cylinder that has barely finished exhausting extremely hot gases. Before compression has even started, the intake air has increased dramatically in temperature.
Because the Doyle Rotary separates the intake/compression cylinders and the power/exhaust cylinders, the fresh air entering the engine will come into contact with a cylinder that is significantly cooler than in a conventional engine. This lower temperature should lead to a lower peak temperature and lower NOx production.
Continuing with the combustion process: In a conventional engine, before the end of the compression stroke the spark plug ignites the air-fuel mixture and combustion begins. As the flame front expands, the piston continues to compress the mixture. A combination of compression and combustion accelerates the temperature gains. This leads to a higher combustion temperature and a higher production of NOx.
In the DRE, this situation does not occur because the compression piston and spark plug never work against one another because of the separation of the compression cylinder and the central combustion chamber. This should decrease the peak combustion temperature and NOx production.
If the DRE's air-fuel mixtures and other NOx production factors are managed in the same way as in a conventional engine, the lower combustion temperatures should lead to an engine that will at least meet (if not beat) the NOx standards of conventional engines.
Hydrocarbons: HC emissions come from unburned fuel leaving the engine and from burning engine oil.
Burning the fuel completely will be easier to achieve in the DRE because the mixture will be allowed to burn within the combustion chamber and then will finish burning during the power stroke. Also, in a conventional engine the exhaust valve opens during the power stroke. This decreases the amount of time that the mixture is allowed to burn and potentially increases the amount of unburned fuel that leaves the engine. In the DRE, the exhaust port does not open until after the power piston reaches bottom dead center. This gives the mixture plenty of time to burn and should decrease the amount of HC emissions.
To seal the ports in the DRE we use seals from the Mazda (Wankel) engine. These seals have been used in production vehicles such as the RX-8. The Wankel engine uses an oil injector to lube these seals. Oil from this injector is burned in the combustion process and forms HC emissions.
The Doyle Rotary will require an oil injector too. This is the first hiccup in the DRE design. However, the amount of oil injected to lube the seals will be lower than in the Wankel engine. This is because the seals in the Wankel engine slide in many directions and traverse a large area per combustion cycle. In the DRE the seals slide in one direction and traverse a small area per cycle. This simpler and shorter motion means the seals will wear slower and require less oil. So HC emissions will be lower than the Wankel engine (which currently passes emissions standards).
Despite this minor disadvantage the DRE still beats the conventional engine in one respect concerning HC emissions. In a conventional engine some oil gets by the piston rings and ends up being burned during combustion. In the Doyle Rotary, oil will not be traveling past the rings into the cylinders because the engine is a natural centrifuge. Any oil passing the rings will be the oil from the injector that is lubing the seals. This means that oil from the outer housing will never be introduced to the combustion chamber.
So the HC emissions will probably be somewhere between the Wankel engine and a conventional engine. This level of emissions will pass the standards placed upon production engines.
If you have made it this far, I must thank you for your time. If you find any flaw or hole in the logic (or if you agree with it all) please post to let us know.
As I've said before, we are not engineers. All of the theory above comes from my dad's years of experience with engines and from what we have learned online.
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