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Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 10:49 AM

I have been in the process of re starting an old family company from the 70's and 80's

http://www.idle-tyme.com

When we had the company (1975 to 1984) we sold close to 150,000 of these clocks. But it was all only the USA and Canadian markets.

After Starting this up again, we have been getting a LOT of interest from overseas markets. While I was able to get the Motor manufacturer to again sell us the same motor we used all those years ago, nothing special, a 110 volt 60 Hz 1 Rpm syncronous motor. Nothing special, But I have been having a terrible time finding a similar motor for the export market. a 220 volt 50Hz 1 rpm.

I found what I thought was a perfect match. it's actually almost a perfect drop in, same mounting holes, same shaft location, the only difference is a shaft diamater. Easy adaptation. But it does not spin at 1 RPM. The manufacturer says it does, But here it does NOT.

Here is my latest exchange I had when finally a sales person passed me off to a engineer. This is a Chinese Motor by the way.

OK I have been making a very unique clock. The company was founded in 1975, and the company lasted 9 years and closed when my father passed away. And we in those 9 years have sold in those days well over 150 thousand of these clocks. When my father passed we closed the company. Last year I re started it again. Go to http://www.idle-tyme.com and read the History Page for the fascinating story of this companies life.

OK, Since re starting this company again I have gotten a flood of interest in the clock from overseas. When we had the company first running we sold only to the USA and Canada ONLY, and still sold over 150 thousand units. Now with a possible export market opening, I an truly excited thinking of the sales possibilities. If we sold 150 thousand in the states and Canada only, we can only imagine the numbers if we were to open the rest of the world.

OK, the only change I needed for the export market is a suitable motor for the clock. IE: a 220 volt and 50 cycle 1 RPM Synchronous motor. And when I found yours it seemed PERFECT! It would be a 90% drop in replacement! Only a shaft connection is different, and even that was not a problem.

Then came the problem of testing my clocks with your motor installed. Because power here is 60 cycle power. While I can give the motor 220 volts, that's easy, but the power would be 60 cycle power.

I have worked with Synchronous motors all my life (52 years old now) and In my Mind knowing the frequency of the power is what determines the speed the motor spins at. Not the voltage, but only the frequency of the power. And of course the gear train determines the final output speed and directions. Making variable speed drives for telescopes was simply making a power supply that varied the frequency of the power to be able to vary the speed of the motor and hence the speed of the telescope.

My thoughts was OK I can give it 220 volts at 60 cycle power. And from my past experience all it should do is run 20% too fast. A 50 Hz motor running on 60Hz power.

So I just to play it safe, started asking many many motor manufacturers about what happens if I was to do that. And as expected it was unanimous, every single motor manufacturer said it will run just fine, BUT it will run 20% too fast. As an example If I was to start it and let it run for 60 minutes. Instead of making 60 revolutions, it would make 72 revolutions. Makes total sense.

So I made a very small first order of motors from you to start off. And made the first clock.

Knowing it will be running 20% too fast, I needed something to tell me what time it will say.

So I made an EXCEL spreadsheet that if I start up the clock at 9 AM local time, so it also says 9 AM, the spread sheet tells me what time it should say for any given "Real" local time for the next 24 hours.

Like if it's started at 9 AM, Local time is 9 AM and the clock with your motor says 9 AM.

At 10 AM real local time, your motor powered clock should say 10:12 AM.

But it did not, It said 10:14 AM (plus a little more like 20 seconds or so) It was 2 and a little minutes too fast.

Being confused as to why. made me wonder. Thinking OK maybe this 20%fast isn't holding true, But it should right? Or I'm missing something? I'm thinking to myself.

So As a better way to compare your motor I ask some of my contacts of stores overseas that want to buy my clock once I'm ready and ask them to send me a actual clock that is made for 220 volt and 50 cycle power.

And two arrive. They look like this.

and


First test I did, was to run those two clocks that are made for 220 volt 50 Hz power, but run them on my 220 volt 60 Hz power.

Again I started at 9 AM as before Local and on those two clocks.

They matched the EXCEL sheet PERFECTLY! For Days even they matched perfectly at the expected 20% too fast. So our theory is confirmed. It will run, but just 20% Fast.

We set up your motor again and it's still is the same. It's slightly too fast even compared to the wall clocks. Exactly the same as before.

So just to make sure we go out of our way and set up a 220 volt and 50 Hz power supply system. And measured and monitored this new power as seen here.

It clearly shows that its at 245 volts, and it is actually right on at 50 Hz, the angle of the camera makes it look slightly higher. But when facing straight on to the gauge it's smack dead on at 50 Hz..

I plug in the two wall clocks, and your motor powered clock again at 9 AM, and monitor it throughout the day. The two wall clocks now also keep perfect time with my other 60 Hz powered clocks and the local time. But yours is still running fast. about 2 minutes fast each hour.

In a day that would be 48 minutes too fast. Obviously this is not acceptable for a clock.

Discussing this with my other motor suppliers and engineering groups, they all say that one or more of three things are wrong.

1- Either a wrong gear train is in the motor, that what it should have had.

or

2- the number of poles in the motor is wrong for the given frequency of power .

Or

3- A combination of BOTH is causing the error.

A 220 volt and 50 cycle 1 RPM Synchronous motor. can ONLY be 1 Rpm if 50 Hz power is supplied, unless there is something wrong with the motor.

Changing voltages has no effect other than the amount of torque the motor is able to produce. Your motor even does run on 110 volt at 60 cycle fine, It just doesn't have much strength, and of course runs fast still. According to your spec sheet i could probably even give it 1000 volts.

But it should still spin at the same 50 hz speed.

So there ya go, the whole story.

I then even also gave them a video showing it running with WWV playing in the background.

Below here is a Link to a Video I just placed on You-Tube for you and your engineers to watch. To see what is actually happening here. You can clearly see it is getting right dead on 50 Hz power, And you can see watching the motor turn with a pointer attached, that it takes less than a minute to make one revolution. There is a time system WWV running in the background audio so we have an accurate time reference to compare it to. It's accureate to one Millisecond!

http://www.youtube.com/watch?v=Qx0P0V7waK0

Now What?

Joe

They have yet to reply to this last mailing.

Anyone here have any Ideas?

Or leads to a different motor?

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#1

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 11:37 AM

Can you give a link to the datasheet for this motor?

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#6
In reply to #1

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 12:58 PM

Yup Here is the data sheet, it's a PDF

https://myaccount.dropsend.com/storage/download?file_ids[]=2274480

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#9
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 7:40 PM

Followed link - had to register to see it - broke one of my rules and registered - got:

"'There was a problem with this page - We're sorry!'

We're currently working hard to fix the problem and DropSend should be working again very soon."

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#11
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 10:31 PM

Here ya go I just up loaded it to a different site they this one,

http://www.mediafire.com/?8cjdnlzct4uogye

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#2

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 11:53 AM

You don't say what 60Hz motor you are using at the moment. Do they not also do a 50Hz motor? The chinese gearmotor you are trying probably does not have the gear ratios bang on for precisely 1rpm. That sort of precision is often not required, except for clock-motors, so their 1rpm could be approximate, and all the motors you get from them will probably be the same. This type of synchronous motor will only run at its' synchronous speed, so it either runs at the correct speed or not at all. The actual motor speed could be somewhere between 250-600rpm, depending on frequency and the number of poles, but if you want exactly 1rpm they need to get the gear ratios of the gearbox spot on.

Hansen claim to do various voltages, frquencies and speeds. Or Crouzet might be worth trying. Or Rotalink . There used to be a lot of companies making AC synchronous gearmotors, so you should find a lot more if you do a search (unless they've all gone to China!)

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#7
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 1:00 PM

You don't say what 60Hz motor you are using at the moment. Do they not also do a 50Hz motor?

The 110 Vac 60 Hz 1 RPM motor is made by Kingston Motors.

And No they do not make a 220 volt 50Hz version.

I wish but nope.

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#3

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 12:03 PM

You are using a 50 Hz rated motor on a 60 Hz system Thats why it 20% (60/50) too fast.

Synchronous motors are RPM specific in relation to the input frequency not the voltage.

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#4
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 12:12 PM

Sometimes it's worth taking a minute or two to read the OP before replying.

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#5
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 12:22 PM

I am practicing my engineering skills by assuming I already know everything and that the details of the customers problems are below me to the level of not being necessary to concern myself with.

Given this example I think I am ready to start charging to least $100 an hour now as an engineering consultant.

(Really I just saw pages of text with pictures of clocks and 50 Hz over 60 Hz with 20% too fast was someplace in there so I jumped to conclusions. I am allowed to have these sort of days too you know.)

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#12
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 10:32 PM

I Know this , Read the original Post closely, Please

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#8

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 7:00 PM

If the two clocks ran precisely 20% too fast on 60 Hz, then either motor would be correct for your application. Why not order a bunch of them?

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#10
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 7:51 PM

Think it's a case of finding a drop-in replacement (or as near as possible) for the 60Hz job.

The motors would have to be ripped out of one or other clock, and the original design would have to be adapted to accept them (if they were sufficiently powerful - I remember following a link to the OP's site some time back, and at least one of the clocks was damn big!).

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#13
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 10:35 PM

Only the standard wall clocks run correct as expected on either 50 or 60 Hz,,

Read the original posting very closely,,

thanks.

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#16
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 11:35 PM

On the contrary, you must read my post 8 correctly. You have said twice now that you have two clock motors that run precisely 20% faster on 60 Hz, matching your spreadsheet. Get a bunch more of them, not the original motor that was off.

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#26
In reply to #16

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 9:40 AM

I Copy''

"So As a better way to compare your motor I ask some of my contacts of stores overseas that want to buy my clock once I'm ready and ask them to send me a actual clock that is made for 220 volt and 50 cycle power.

And two arrive. They look like this.

(Pictures)

First test I did, was to run those two clocks that are made for 220 volt 50 Hz power, but run them on my 220 volt 60 Hz power.

Again I started at 9 AM as before Local and on those two clocks.

They matched the EXCEL sheet PERFECTLY! For Days even they matched perfectly at the expected 20% too fast. So our theory is confirmed. It will run, but just 20% Fast."

It does not say "Motors" It is talking about the two clocks that stores sent to me to use for a control / comparison test. And they are getting very hard to find. People just do not make clocks like this anymore anyway. They all are battery operated and quartz referenced. out of well over 100 people and stores only two were able to find these and they were in basements or yard sales. NONE were for sale in a store.

In addition NONE would be able to run my clock anyway even if I could buy a million of them for 3 cents.

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#30
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 9:59 AM

This Crouzet motor may be a bit too pricey - but it looks like it would do the job.

http://uk.rs-online.com/web/search/searchBrowseAction.html?method=getProduct&R=2044800

Would maybe need an adapter plate to mount it and a shaft adaption, and would unfortunately need an external capacitor to set the direction of rotation.

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#32
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 10:19 AM

Agree,

They are a bit pricey, But I could just either absorb the extra price, Or the export clocks would just have a different price also. But the main problem with this motor is yeah instead of the ratchet option to make sure it spins the correct way. It uses the cap method, and that is just not cosmetically an option, in addition the extra umm encloseure? to make it voltage safe also would add a lot to the cost.

Thanks.

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#35
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 10:43 AM

It might be worth checking on this in case other gearmotors are available. It's been a while, but I'm sure the motors we used were unidirectional and did not require phasing capacitors. I'm pretty sure the SaiaBurgess motors are available as unidirectional.

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#37
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 11:13 AM

I checked with Farnell - they have 2 uni-directional versions:

ACW: http://uk.farnell.com/crouzet/82344771/motor-geared-230vac-1rpm/dp/3094200

CW: http://uk.farnell.com/crouzet/82344778/motor-geared-230vac-1rpm/dp/3094250

Even more expensive, but no cap. needed.

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#34
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 10:24 AM

I used to use these motors with a previous company, ten or so years ago. To give a rough idea on pricing, we could buy the chinese gearmotors for about $5, and I don't think Crouzet were any more than $10, based on about 10,000/yr. It shouldn't be necessary to pay more than about $15-$20 for a good motor, depending on quantities, which is probably a small percentage of the overall cost of the clock.

Another one worth checking out is: http://www.saia-burgessusa.com/motors/ (Saia was a Swiss manufacturer, I have one of their synchronous motors in my turntable.

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#15
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 10:50 PM

The motor the OP is talking about does not run exactly 20% too fast. It runs slightly more than 20% at 60hz. This is where his problem is.

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#17
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 11:37 PM

Please reread post 8 correctly; and then read post 16.

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#28
In reply to #17

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 9:45 AM

Right 16 is correct,

Sorry, the clocks are Clocks not Motors. well yes they have motors in them but they are the reference to compare the questionable motor against. read the other post about using them Not possible

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#27
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 9:42 AM

This answer is NOT OFF TOPIC He has it Dead on Correct.

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#14

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/15/2011 10:49 PM

If the gear train includes a 32 tooth gear where a 33 was expected, it will run at 33/32 times expected speed. In your 72 minute text period, that would advance 33 / 32 * 72 minutes, being 74.25 minutes. The display would advance from 9:00 to 10:14:15

If you dismantle the geartrain of one motor you can see precisely what ratios the maker has equipped it with.

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#33
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 10:21 AM

I just contacted them to see if they are willing to tell me these deails. numbers of poles and the complete gear train teeth counts and layouts. will see if they are.

Joe

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#18

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 1:19 AM

If you are dealing with China direct, they are likely still trying to understand your letter.

Long letters tend to go into the too hard basket.

I suggest you make a test report in table form

"Test of sample 'such and such'"

Use common symbols, terms and numbers.

Give the same format table for specs - put a ±% tolerance on rpm, and on Hz.

Ask for a new sample to specs.

Send a picture of a clock*. 'motor is for clock'

*(of one you don't care if it gets copied)

Bear in mind, they may not have had 50Hz when they assembled and tested it, or even a way to measure rpm accurately. Doesn't mean they can't repeat it, once they get it right.

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#19

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 4:19 AM

It seems to be a gear problem.

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#20

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 4:30 AM

34point5 is probably right, the Chinese might struggle to understand your letter. It might be better just to tell them you need exactly 1rpm, whilst their gearmotor is approx 1.032rpm. But I disagree with asking them for a gearmotor to spec. If they had the correct gearset for 1rpm at 50Hz they would be using it already, and it would most likely be very difficult to get them to make the correct gearset for you. The output speed of the synchronous motor itself is probably 250rpm (assuming it is a 12-pole motor) so you need a gear ratio of 250:1, whereas they are using about 242:1.

If you insist on using a Chinese gearmotor, you might be be better off going through one of the many US based dealers/distributors that handle Chinese motors (Anaheim Automation is one that comes to mind, but there are many such companies). It might cost a little more, but at least you should get what you want. I suspect the gearmotor accounts for only a small proportion of the overall cost of the clock, so it might be worth paying a little more.

I agree with Tornado, open up the two 220v/50Hz clocks you've received and see what gearmotor they are using (unless their system is quite different). If the speed and interface are suitable, then use them. Otherwise try some reputable 'western' companies such as the aforementioned Hansen, Crouzet or Rotalink.

Looking at your website, it appears you just bolt the gearmotor on the back of the clock, so it should be easy to adapt for different dimensions. In fact there are only two arrangements for these gearmotors which have become pretty standard, the concentric gearbox such as you are currently using, and the ovoid gearbox which has slightly different mounting lug centres and a more offset output shaft. Most European manufacturers favour the latter.

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#21

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 7:33 AM

There are many such clocks available in the market with 1.5 volts pencil battery. You dont have to bother about supply voltage and frequency. These batteries last for min. 7/8 months.

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#24
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 8:09 AM

"...many such clocks..." I wouldn't say so.

DC is fine for running quartz movements, but small DC motors show a huge variation in speed, and the speed varies under load, and as the battery wears down. You would have to have a very good (expensive) controller to run such a mechanical clock with a DC motor.

The beauty of using AC synchronous motors for clocks (or timers) is the simplicity, and the fact that the speed does not vary as long as the supply frequency does not vary, which I believe is almost always the case.

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#60
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 10:11 AM

I have 5 battery driven clocks and one A.C mains driven digital clock.Some times due to fluctuation in mains supply clock starts giving flickering and has to be reset. While battery driven completely stop functioning till battery is replaced. However if you are in need of accurate time then may be syncronous motor is more reliable.

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#29
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 9:56 AM

Yes they are made on a license on our patent.

But They are Crap, I have to admit it. And I don't really care they know they are crap, yes they last 7 to 8 months, thats about the life time of the clock itself too. They started originally with an Intermatic Motor as the heart of the little cheap plastic one.

And when they wanted to open to the rest of the world they went the battery option. but even with the 1/2 size ball and shorter arm and 10 times or more of a less in/oz demand those motors die withinn a year the gears get stripped out.

There is a pretty good thriving undermarket of people selling replacement gear parts to repair them with a metal gear final pairing.

But this "Fix" costs twice the original whole clock.

The Plastic served it's purpose. It made the clock available to the masses at a cheap price. But you get what you pay for.

Yes they make them by a license on our patent. But we know they made/ make them as cheaply as possible. They told us once they have less than a buck in costs involved in them.

But we think of the comparison they even said. Theirs is a Quarter Pounder with Cheese, and Mine is a nice sirloin at a 5 star steakhouse.

They are both Beef, but they are not the same.

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#61
In reply to #29

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 10:49 AM

I had different experience. I have been using these clocks since 8/10 years without any problems. One of them is around 25 years old. I had to only change the batteries. In 2/3 clocks due to dust accumalation I opened the movement mechanism, after cleaning I reassembled the unit it started ticking again. There was hardly any wear on plastic gears. As far as price is concerned you can buy complete movement in India for $2/-. Complete clock is sold @ $5/-. It is really value for money.

Link is http://www.indiamart.com/ajantaassociates/wall-clocks.html

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#22

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 7:43 AM

I have read through all of the content on I think, but, apologies if I have missed something. Surely the problem is the difference in the diameter, therefore the circumference of the shaft? A given point on the circumference of a slightly larger shaft will travel through a greater arc. As I say, apologies if you have already taken this into account, but just in case.

Regards

Tom

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#23
In reply to #22

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 8:02 AM

No, the arm at the back of the clock that lifts each ball is just fastened to the gearmotor shaft, so that one ball is lifted each minute. The shaft diameter makes no difference. Have a look at the video:

http://www.idle-tyme.com/watch.html

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#25
In reply to #23

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 8:54 AM

Fascinating.

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#31

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 10:03 AM

I really enjoyed reading the story on your website - thanks. I am sure I have seen the rolling ball clocks at Paddington Markets in Sydney Australia many years ago - fascinating to watch - maybe it was a copy ?

There have been some excellent suggestions on this site and I would think that if you persist with inquiries you will eventually find a suitable motor but just in case you fail I have a simple mechanical suggestion that may solve the problem.

Synchronous motors have been manufactured internationally by many manufacturers for numerous applications. These include rotisserie motors, micro wave oven turntable drives, record player drives using sleeves or rubber jockey wheels of different sizes for different frequencies, refrigeration defrost timers, dishwasher, dryer and washing machine timers etc. Some of these applications have been supplanted by electronic timers but there are still a few machines which use synchronous motors / timers - they must be very cheap if you can buy a microwave oven for as little as $40.00 retail !

I have just had a look at some old appliance timers and noticed one where the motor mounting position may be altered for frequency. The motor has two mounting holes and screws - it pivots on / at one and may be secured via the other hole and screw into either of two positions marked 50hz and 60hz on the washing machine timer, whereby the timer motor assemblies output gear meshes further or lesser with the timer input gear for adjustable / variable ratio within limits - this simple approach may provide the difference you need although it may require you providing an additional gear and mounting which you would probably prefer to avoid.

Stuart Fox, Bondi Beach, Australia

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#36

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 11:02 AM

Fiber (Italy) also does a unidirectional gearmotor. They are probably cheaper than Crouzet. I'm sure they have a US distributor, otherwise you'll find them in Direct Industry.

http://www.fiber.it/sito2010en/default.asp

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#38

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 2:36 PM

If you dismantle the problem motor and count the poles, then using the formular detailed on wiki at:-

http://en.wikipedia.org/wiki/Synchronous_motor

The formular is:-

-----------------------------------------------------------------

The "synchronous speed" of a synchronous motor is determined by the following formula:

where v is the speed of the rotor (in rpm), f is the frequency of the AC supply (in Hz) and n is the number of magnetic poles.

-----------------------------------------------------------------

That way you can first find out how fast the motor turns at 50hz (or 60!) and then count the teeth on each gear to tell you what the resulting shaft speed will be........

I hope it helps!

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#39
In reply to #38

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 2:47 PM

Thanks,

I started to do this, but got to the point of WOW the first three gears the teeth I need better eyes for! they are tiny is an understatement!

The magnets on the motor itself are stronger than I expected. you can turn the motor but it really wants to settle in with the magnets..

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#40
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 3:27 PM

You need to make a scale for say 10 teeth (for each different sized cog) on a piece of paper.

Mark the first tooth, using the scale count how many tens there are, add the rest......

A magnifying glass that is held in a stand, or used like spectacles could be a further help too!!

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#41
In reply to #40

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 4:37 PM

OK,

Here we go gang, I opened that motor, and below is the gear train.

Now I'm not sure how many "Poles" the actual "Motor" is. But when you turn it you can feel the magnetic poles trying to seat it in certain locations. one complete rev of the motor has 10 of these ummm holds? anyway where it wants to rest there are ten of them.

Now I don't know for sure if my math is correct or not, but with that gear train did I calculate correctly tht the geartrain is a 580.740740740....... to 1 ratio?

Heres the geartrain,

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#42
In reply to #41

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 4:45 PM

Unless my math is wrong it's the freaking geartrain!!!!

120 X 50 Hz = 6000

6000 divided by 10 poles = 600

600 divided by Gear train ratio, 580.740740740 = 1.03316 lookey there

take that times 60 seconds = 61.989795918446415556018426550454

almost 2 seconds FAST!!!

I always knew that the chinese wrenches were junk, but can this be this simple? Am I doing that corretly?

Joe

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#43
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Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 5:23 PM

My calc matches yours, and it explains the ~2 min/hr overspeed. They really need an aggregate 600:1 reduction.

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#44
In reply to #42

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 8:20 PM

You probably want something like this - [guessing at the stacking physicals]

But teeth can be any number to suit centers, but must yield the nominated ratio

14 x 7 = 2:1

27 x 9 = 3:1

28 x 7 = 4:1

40 x 8 = 5:1

50 x 10 = 5:1

Total 600:1

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#45
In reply to #42

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 8:36 PM

Yes, it is that simple, and I think we established many posts back (see #2 and #20) that the gear ratios were wrong. The chinese manufacturer might not even consider it a problem, since for the vast majority of applications for this gearmotor it wouldn't matter if the speed is 3% out. You could ask them to supply a gearmotor with the correct gears for precisely 1rpm, but I wouldn't get my hopes up. So what do you do next?

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#46
In reply to #45

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 9:44 PM

Just sent the report to them to see what they say, I love their test results say it was accurate to their coronograph at 1 rpm.

Boy I hope they dont need that for sailing the ocean.

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#48
In reply to #46

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 10:15 PM

Maybe their local grid runs chronically slow at about 48.7 Hz! (Pun intended.)

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#56
In reply to #38

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 9:09 AM

Andy,

Can you tell me please where the 120 part of the formula comes from?

Joe

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#66
In reply to #56

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 3:43 PM

I just looked it up, my first theory was wrong, completely!! So I am correcting this post........sorry I cannot give you a fully correct answer...I simply don't know, but guessing it is something to do with minutes x 2, but that is only a guess.

Both half cycles actually cause movement of the motor due to pole changing magnetic polarity.....

Maybe you can find a proper explanation here:-

http://www.brighthub.com/engineering/electrical/articles/42183.aspx

and here:-

http://en.wikipedia.org/wiki/Synchronous_motor

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#47

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 10:14 PM

Might be off topic, but have you looked into "stepper motors"?

You may be able to get a motor with the right step number (and thus not need a controller) for the offshore frequency systems.

Maybe there "coronograph" is also synchronised to their local electrical mains frequency so they have a perfect match to an incorrect baseline.

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#49
In reply to #47

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/16/2011 11:15 PM

Yes I thought about steppers as a replacement for all the places.

But unless I was looking in the wrong place no matter what I tried it was extremely cost prohibitive.

But a good thought.

Joe

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#51
In reply to #47

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 6:21 AM

You still need a controller to drive the stepper motor, you cannot drive it from just the mains sine wave.

But it could be a PIC with a crystal controlled frequency for accuracy (with a trimmer capacitor for fine tuning of the time), a few transistors and a small program......if the mains was used to set the timing it could be made as accurate as a synchronous motor, which is as accurate as the mains......

It would be even simpler if the stepper motor had multiples of 60 as a step.....angle would need to be 6°, 3°, 1.5° or 0.75°.....which are values I personally have not seen that often........like never! But they might still be available somewhere.....

There are two ways to address this problem (assuming for the moment that only minutes are needed, not seconds, but the method is similar for both!):-

1) Attach gears to give the 6° per step(s). This would allow almost any cheap easily available motor to be used. Cheap small motors are generally 48 steps or 7.5° per step.

or

2) Make up a "correction" table that specifies the nearest and best position to select for each minute using either a 1.8° motor or better for best accuracy..

For example, from 12 o'clock, the first minute 12:01 or 6° from 12 o'clock, would be at 3 x 1.8° = 5.4° (0.6° less than optimum, nobody would notice).

12:02 should be 12°, would be 12.6°. 1.8° x 7, also un-noticeable.

Using 0.9° motors it would be even more accurate angle wise. For example 12:01 would be 6.3° (7 x 0.9°). Only 0.3° too much.

12:02 would be 11.7° (13 x 0.9°), only 0.3° less than the correct angle.

Further thoughts:-

If micro-stepping was used, the accuracy could be even higher, even with very cheap 7.5° motors that you can buy for a few Dollars each........microstepping is very easy to implement with a PIC.....

Achieving 1/2, 1/4, 1/8 or 1/16th steps is really, really simple......

Thats a great way to go with stepper motors.....easy and accurate.....plus there are steppers for any power needed, just pick your motor......and the drivers to match.....nice little project too, very interesting.

Reading up on the web will supply everything you need to achieve this. If someone was paying me, I would do it for you........

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#52
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Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 6:35 AM

"For example, from 12 o'clock, the first minute 12:01 or 6° from 12 o'clock, would be at 3 x 1.8° = 5.4°"

What are you going on about, Andy?

The requirement is for a motor that has an output shaft which does one full rotation per minute. Did you read the OP, or follow the link to Idle-Tyme?

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#54
In reply to #52

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 7:31 AM

Jon, I was theorising on a possible stepper motor solution. Sadly, steppers using clock type steps 6°, 3° or even 1.5° are not easy to find, but 7.5° stepper motors are everywhere very cheap and easy to interface.....

I was of the opinion you knew your way round steppers......

Do you need any further infos from me......?

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#55
In reply to #54

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 7:58 AM

What has your statement:

"For example, from 12 o'clock, the first minute 12:01 or 6° from 12 o'clock, would be at 3 x 1.8° = 5.4°"

got to do with the OP? The motor is required to do 1 rpm NOT 1/60 rpm.

"Do you need any further infos from me......?" - NO.

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#65
In reply to #55

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 3:26 PM

You are missing a small, but very important point, I was talking angles not speeds/revolutions/velocity/RPMs or whatever.......quite different things!!!!

Don't mix up different values, or please read more carefully and put the glasses on BEFORE replying to AG!!!

I was demonstrating how easy it would be, if money allowed (and no suitable "accurate" synchronous motor could be found), to make an analog clock using a small cheap stepper motor, even a very cheap one that may not at first glance appear to be particularly usable as a clock motor....

I did not assume any speed(s) as that is up to the constructor concerned......but with a stepper, he could have had a second hand, a minute and hour hand or just a minute and hour hand - his choice.

The same program could be written to provide what is required, to run almost ANY stepper motor as a clock motor......and be simply configured to suit the one to hand......a nice little easy & fun project.....I even noted an approximate quantity price for such a unit in one of my posts.....

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#68
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Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 5:40 PM

"I was demonstrating how easy it would be ... to make an analog clock"

Then why didn't you post it off topic (as it demonstrably is)?

I repeat; did you read the OP, or follow the link to Idle-Tyme? Please answer yes or no.

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#69
In reply to #68

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 8:23 PM

Dear Mr Plod (the village Policeman on children's TV many years ago - just in case you have forgotten!),

Please note that I was the 4th different person to mention steppers, not the first, not the second (that was the OP himself), nor the third, but the fourth!!! Posts 47, 49, 50 and 51 if I remember correctly.....

None of them are posted off topic (one has a GA if I remember correctly!) either by the original poster himself or anyone else.....Therefore why should I post off topic?

Even you yourself have not (up to now at any rate!!) posted me as being off topic in post 51.......but first, you really should post the OP (post 49) as being Off Topic first as he mentioned steppers before I did......... But please don't forget, technically, its his Blog!!

Also what about the others that mentioned it before me????? Surely they need to all have their names taken and fined as well Mr Plod?

The OP even mentioned that he had considered steppers at one point also in post # 49!!

So its NOT Off Topic John!!!! YOU ARE!!!! Demonstrably so!!!

Read on, you can REALLY learn something new here now if you wish:-

By the way, if you looked more carefully at the YouTube video of the clock, you would note that a 1 RPM Synchronous motor it's surely not!! No matter what somebody else has written.....or you for that matter.

Watch carefully, it stops at each second's marking, that is not the action of a 1 RPM synchronous motor........could be more like the action of a stepper motor actually!!! That is if I had designed it to do just that!!!

Or should I say that I could easily make a stepper do just that, but never a 1 RPM sync motor!!! Maybe a 60 RPM sync motor with a bit of extra mechanics.....

Do please remember that sync motors are smooth runners, they do not step at all......this original clock machine motor steps from second to second.......you can see it clearly on the video!! Goto here:-

http://www.youtube.com/watch?v=Mcyb3Ypys9o

Also try to remember, there are always more than one way of skinning a cat......a stepper is just another possible way to achieve the requirements of the OP (he even said so himself!), that could easily be made to work in almost any country in the world of AC or DC mains and any frequency (if AC of course!). It may turn out to be the optimum way to go.....

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#70
In reply to #69

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 8:56 PM

Andy, you are becoming really tedious.

  1. I did not at any time suggest that a stepper motor was not a possible solution.
  2. The "off-topic-ness" to which I am referring is the crap about "12.01" and various numbers of degrees. You were the first on this thread to whitter on with references to an analogue clock.
  3. I repeat my question yet again: did you read the OP, or follow the link to Idle-Tyme? Please answer yes or no.
  4. "By the way, if you looked more carefully at the YouTube video of the clock ..." - this is a classic goof, making it patently obvious that the answers to (3) are No, and No. You are referring to the wrong video! This is the cheap copy (made under license) of the real thing.

I suggest you re-read the whole thread before you make any more of an ar$e of yourself.

And stop being so childish with this "Mr. Plod" rubbish. You belittle yourself.

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#73
In reply to #70

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/18/2011 8:31 AM

You are taking this FAR too seriously.....lighten up, it will improve the "view" tremendously.

By the way, I thought that you were "au fait" with steppers, my mistake, and that you could understand that with full steps you could still simulate the seconds, minutes and hours on an analog dial quite adequately. But with microstepping, you could get the steps optically very accurate......

I am so sorry that this part appears to have gone completely over your head, but that is not really directly my problem, its yours, nobody else has complained, either they understood, or were not bothered by NOT understanding.........

BUT, if you would like a detailed explanation, I could write one for you and send it via email if you so wish!! Thats not a problem for me in the slightest.......Just let me know.....

Till the next time....have a great weekend.

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#74
In reply to #73

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/18/2011 8:38 AM

You still haven't got it, have you?

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#77
In reply to #74

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/18/2011 12:31 PM

Not yet! By the way, if you have "got it", please take the tablets as quickly as possible!!! Try and avoid giving it to anyone else.....

It could be something catching, luckily I have NOT got it (I live so far away!! Its not Fukishima!), so I don't need to take any medicine whatsoever.....

This time anyway!! (remember CR4 is really "catching"!)

Please get well as quickly as possible.

Our best wishes to you for a speedy recovery.

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Have a great weekend in spite of me and my jokes!!!

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#76
In reply to #73

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/18/2011 9:23 AM

... and I think I told you in a thread a couple of years ago that I frequently use stepper motors in precision positioning systems, and have designed and successfully implemented 4 or 5 controller/drivers, including microsteppers, over the last 35 years.

But then I'm forgetting that you never read threads or posts properly.

Keep your advice anyway.

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#78
In reply to #76

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/18/2011 12:46 PM

John you really do blow it every time you post......why don't you read back before making such statements....?

If you read back through my posts here on this blog alone, I actually apologised to you at one point as I thought I was remembering that point wrongly and you really DIDN'T know steppers....that was how you came across.........

Not a good impression if I may say so...........

Of course I knew and have not forgotten that you know your way round steppers, I have forgotten quite when I first found that out but at least a year or more ago......I was just not 100% certain, and of course being the Gentleman that I am, I apologised up front!!!!

Can we put this to bed now? Have you ranted at me long enough for no reason whatsoever? Are you Happy now? Can we get on with the rest of our lives....? Is it a bad hair day or something?

I have to say that its getting slightly boring for me personally...... The points here are too easy to make.....

I actually value your opinions mostly, just not here on this blog.......but I hope we can meet on another blog on another day and enjoy each other's posts again!!

Stay healthy.

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#79
In reply to #78

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/19/2011 1:31 AM

Andy - I've watched and thought about this 'difference of approach' for a while.

It is reasonable to think steppers could solve this, but basically you have "dug your heels in" watching the wrong video. You need to relax and go back, with open mind find the right video - then think about what JD has issue with.

Truth is; with 'conditioning electronics', 'any motor', can do the desired 1 rps.

The additional point being - synchronous is just a coarse stepper, but you still need the correct 'non fractional' gearbox.

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#80
In reply to #79

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/19/2011 4:50 AM

Actually, I have only offered steppers as a more expensive, but also more flexible alternative to sync motors, that would work anywhere where power of any sort is available.

The OP showed some interest himself, so I even offered to help develop (if he so wished) a simple cheap alternative to sync motors.....he has not shown any interest in that offer, but thats his prerogative.

I actually sat down and I reckon that a stepper system would cost between $20-$30 in quantity, tops.....probably about $100-$200 to develop privately.

I am completely of the opinion, and I have previously stated this in this blog, but you (and not you alone either!) appear to have missed completely, that an accurate synchronous motor is the cheap and simple option. I stated this at least twice before.

Now I have stated it again.....so how come you (and not just you) missed the first two statements completely?

It is really sad that CR4 members simply cannot "allow" some people to speak their opinion, but jump on them with "Holier than thou" faces and false uninformed opinions.

Even if I looked at the "wrong" clock (like you Guys missing the bit about sync motors that I posted, twice?), does this make me some sort of leper?

Is there not a better/nicer/friendlier way to point that out? How was I even to know that there was a "right and a wrong clock"...I appear to have missed that point completely! But am I SO bad because of that?

Its lucky for me that I am thick skinned enough to not let such unfriendliness colour my opinions, as many of you already know.

Another day, another blog and I am back to being my usual friendly self. I can (and do!) forgive and forget each and every time.

There are many here who are just like Elephants though, they "never forget" even an imagined slight.

I guess they have it really rough in the "real" world out there, if they cannot handle this "unreal" one here!!!

I react slightly (heh! heh!) negatively to uninformed, uncouth, unmannered persons......So be it....I give back as good as I receive (usually "better")......many cannot handle that, sadly! But I like a good tussle!!!

Luckily for us all here, overwhelmingly MOST of CR4 people read a blog fully, remember most of it and have good manners......thats why I stay here in spite of the the ones that don't....... Its probably many thousands to 1, so its easy to forget the "baddies"....

CR4 is still a REALLY great place.....so just stay cool!

Have a great day.

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#81
In reply to #80

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/19/2011 5:29 PM

Andy - Ok, I'll try wear my "better/nicer/friendlier way to point that out?" hat.

I read all your statements.

Let's look at #65 where you say;

"please read more carefully and put the glasses on BEFORE replying to AG!!"

Yelling "BEFORE replying to AG", then is followed by;

"he could have had a second hand, a minute and hour hand or just a minute and hour hand - his choice"

The irony plain. You are the one who has not "put the glasses on" before replying to the OP.

And posts referring people back to what you said - whilst on the wrong end of the stick - from not reading the OP - or not checking formula - or whatever - is just tedious.

You/we all, have to expect to be pulled up on 'wrong end of the stick' around here.

"Thick skinned"? I reckon I'd have a better chance of 'nudging' a charging rhinoceros onto a new course.

Try not to be so - unrecognizing of nudges It may even save a 20 post slanging match or two.

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#82
In reply to #81

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/20/2011 10:07 AM

Do we not all have different characters? (thank God!)

He with no failures should throw the first stone......(ME - really???)

I still have no problems with anyone........you MAY have problems with me, but who would keep you awake like I do on weekends.....

...and I am not leaving such a great blog either!!

The charging Rhino is still on a charge!!!! And enjoying it!!! GETOUTAMYWAY!!!!!

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#50

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 4:21 AM

Yes, stepper motors or even brushless dc motors could do a good job, but are very expensive compared to AC synchronous, especially since you also have to consider the power supply and motor controller. We know that the AC synchronous gearmotor is a good, simple, effective, low-cost solution, and we know that it works, so why bother looking at other technologies, just look for other suppliers.

If the chinese don't know they have the wrong gear ratios then you'd best steer clear of them and their incompetence. As we've seen, the calculations are very simple, and they should know what gears they are using. And you can't blame it on the local supply, a motor manufacturer should be able to test their motors on any supply. The last few companies I've worked for (pump manufacturers) certainly could.

I have a suspicion that they could just be cobbling together gears that they have available from other gearmotors that give a result they deem 'close enough' so they don't have to manufacture the correct ones. Since you've taken the trouble to dismantle their motor and count the gear teeth, you should show this to them, along with the calculations. Then ask them if they can supply a true 1rpm 50Hz gearmotor. If they say yes, get a sample. If they say no, look elsewhere.

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#53
In reply to #50

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 7:26 AM

Good post. GA.

I don't think that a stepper solution would be that expensive, as I mentioned in my previous post the really cheap motors (48 steps 7.5° per step) are available for a few dollars, the PIC would cost far less than $10 and be programmable in Basic if it was bought from Rev-Ed or their suppliers. All the software needed is fre from here:-

http://www.rev-ed.co.uk/picaxe/

Synchronous motors without gears are around a dollar here, for example:- 600RPM 50Hz., with no gearbox..

A complete controller, stepper driver and motor could be built for around $20-$30 in quantities of 25 or more.....maybe even less in a third world country.....

Make the clock a bit more expensive......

An accurate synchronous motor would be cheaper though I feel.....if you can find one.

The stepper solution would work in any country with any frequency, even on DC if the mains was not used for timing......

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#57
In reply to #50

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 9:38 AM

I sent this to them last night,, and below this is their reply,

Here is what I sent to them,

Sara, & Sam,,,

I have found out where the problem is. And who ever is doing the testing is Lying to you all. And maybe needs to be fired? Sorry to be so brunt about this, but who ever designed the motor and is telling you all that this is indeed a 1 rpm motor is totally wrong.

Since what they were telling you was not matching what we were seeing here, I had to break it down and dissect a motor to see what is really going on in this thing. And it became very clear as to why this is NOT a 1rpm motor. Yes it's close. But it is not and here is how this was discovered buy a dozen engineers and myself today.

The final out put speed of this "Gear Motor" of course all depends on how fast the actual motor is spinning AND the gearbox.

I found absolute proof of why it's running fast, and it's irrefutable.

matter of fact using math to calculate it. It shows to no doubt whatsoever that this motor will indeed run faster than 1 rpm and has no chance of doing anything but that.

I will explain below.

First lets determine how fast the actual motor is spinning.

This is simple. All we need to do is see how many poles the motor is made with, and insert that into the formula below.

Now lets calculate the speed of the motor itself, to do that we use this formula, The "synchronous speed" of a synchronous motor is determined by the following formula:
120 * f / n = rpm
f is the frequency of the AC supply (in Hz) and n is the number of magnetic poles.

OK dissecting the motor is it learned this is a ten pole motor. So we have the numbers needed ten poles and a power frequency of 50 Hz.

So lets run the numbers. 120 Times 50 Hz = 6000 divided by the 10 poles = 600 RPM.

600 is logical, makes total sense. a easy ratios to make for minutes, seconds, hours even, so this is a good starting point, Now lets see the total reduction ratio of the gear box.

Output Speed Calculation, Going Backwards From Output Shaft To The Motor Itself.

I see this table gets messed up in the formatting here at CR-4, But it's a table from a spreadsheet that is broken down like my graph paper gear train, but just numbers,

Driven Teeth
Driver Teeth Ratio Final Output Ratio.

Output Shaft 24 8 3 to 1 3 to 1

2nd stage 28 10 2.8 to 1 8.4 to 1

3rd Stage 28 9 3.111111 to 1 26.133333 to 1

4th Stage 40 9 4.444444 to 1 116.148146 to 1

5th Stage 50 10 5 to 1 580.740733 to 1

I think you can see that already we have a problem if the final output speed is to be 1 rpm, the final reduction ratio should have been 600 to 1 not 580.740733 to 1 600 rpm motor divided by the reduction ratio of 580.740733 to 1 = 1.0331632790 RPM. HMMMM? That rpm in the terms of seconds = 61.989796744634408139578526860454 seconds! Does this look familiar? 2 seconds too fast per minute! Did they install the wrong gearbox on this motor possibly? The 600 Rpm of the electrical part of the motor sounds like it's a good choice. But the gear box is wrong to make a 1 rpm output.

Joe

And they replied with this morning,,,

Dear Joe,

Good day. Thank you for having provided so much infomation.You are cool and professional indeed.

I've discussed it with other engineers.We'll reply to you ASAP.

We'll have to see what happens. I'll Post updates as they happen.

But thank you All for all the help. This group is just plain fantastic!

Joe

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#58
In reply to #57

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 10:00 AM

Cool!

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#59
In reply to #57

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 10:05 AM

By the way, just noticed, 10 pole is not unusual, but 12 and 24 pole are more common. If your Kingston 60Hz motor is 12 pole, the motor speed will also be 600rpm (ie it will have the geartrain your chinese motor ought to have).

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#62
In reply to #59

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 10:56 AM

While we all wait for their reply, here some sideline info that makes ya go HMMMM?

OK as stated we sold a license on our patent to the company to make the cheap plastic version. And they started with a cheap motor made by intermatic. It was a 110 volt 60Hz motor as we have been using just smaller, weaker, and less rugged.

But then they also wanted to go for the foriegn markets and ran into a similar problem. So they went into a battery powered version. But it is NOT like you would think. Steppers etc. Nope.

Their arm rests in one location till a ball is needed and then quickly it scoops one up and deposits it where needed the complete rotation is only like 5 seconds or so then it stops and waits.

They added a ticking second display so there is still something to watch, a video of the motion can be seen here, check it out first before going on in this message,

http://www.youtube.com/watch?v=Mcyb3Ypys9o

In the cheap plastic clock to get around the problem of different parts of the worlds having different power and freq of power they made a battery operated version it ran on like 4 "D" sized batteries.

OK, Now it's pretty clear how the arm moves it a simple high speed DC motor and a small gear train as seen here,

And the Motor and Gear Train,

But what amazes me is the board that controlls it,

I see 6 resistors,
1 diode,
2 caps
and what 4 transistors,

How did they from a dc source of 4 "D" sized batteries ever keep accurate time with something this simple!

And it did keep accurate time.


Joe

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#63
In reply to #62

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 11:17 AM

I suspect that there's a DC 'quartz' type movement up the top - the thing that drives the minute wheel and actually does the timekeeping - and the circuit in your photo (which must if I'm right have an input from the quartz movement) just runs the lift motor. How else would the minute wheel move?

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#64
In reply to #63

Re: Synchronous Motor Does Not Spin At Rated Speed.

03/17/2011 11:21 AM

I may have to buy one just to see how they do it.

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#67
In reply to #62

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 4:04 PM

Great link, thanks.

It appears the the ball for 1 O'Clock is glued in place and never moves!!!! Nor does it ever need to move either!!!

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#71

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/17/2011 10:02 PM

Andy and John, I must apologise for distracting you both from the case at hand. It was me that first mentioned steppers. (And in that post I forfeited that it might be off topic.)

To the OP and everyone else that's been impacted by this, I'm also sorry for the distraction.

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#72
In reply to #71

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/18/2011 5:03 AM

No need whatsoever to apologise for introducing steppers - it's a perfectly reasonable suggestion. They are, after all, closely related to AC synchronous motors, and are used extensively in clocks ('quartz' analog movements usually include a stepper motor).

I just get ticked off when people don't read the OP and refuse to follow the thread and the links presented to gain an understanding of the requirements on hand.

Sorry to everyone who may have found my replies to Andy a distraction. In my defence I did mark them off-topic after the first.

Best regards,
John

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#75
In reply to #71

Re: Syncronous Motor Does Not Spin At Rated Speed.

03/18/2011 8:40 AM

Many thanks for posting in the first place, its not a problem for me in the slightest. JDG also not......

I personally find it to be a valid point for discussion. Then and now.

You are obviously someone with very good stepper knowledge and understanding.

If the clock was re-designed with a stepper motor, it could run anywhere in the world with at worst a change of power supply or just the transformer.....though there are SMPSs around that work at both 50 and 60 Hz, at any voltage between 90 - 250 volts.....but probably not as cheaply as a synchonous motor. Just far more flexible.

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