I have been in the process of re starting an old family company from the 70's and 80's
http://www.idle-tyme.com
When we had the company (1975 to 1984) we sold close to 150,000 of these clocks. But it was all only the USA and Canadian markets.
After Starting this up again, we have been getting a LOT of interest from overseas markets. While I was able to get the Motor manufacturer to again sell us the same motor we used all those years ago, nothing special, a 110 volt 60 Hz 1 Rpm syncronous motor. Nothing special, But I have been having a terrible time finding a similar motor for the export market. a 220 volt 50Hz 1 rpm.
I found what I thought was a perfect match. it's actually almost a perfect drop in, same mounting holes, same shaft location, the only difference is a shaft diamater. Easy adaptation. But it does not spin at 1 RPM. The manufacturer says it does, But here it does NOT.
Here is my latest exchange I had when finally a sales person passed me off to a engineer. This is a Chinese Motor by the way.
OK I have been making a very unique clock. The company was founded in
1975, and the company lasted 9 years and closed when my father passed
away. And we in those 9 years have sold in those days well over 150
thousand of these clocks. When my father passed we closed the company.
Last year I re started it again. Go to http://www.idle-tyme.com and read the History Page for the fascinating story of this companies life.
OK, Since re starting this company again I have gotten a flood of
interest in the clock from overseas. When we had the company first
running we sold only to the USA and Canada ONLY, and still sold over 150
thousand units. Now with a possible export market opening, I an truly
excited thinking of the sales possibilities. If we sold 150 thousand in
the states and Canada only, we can only imagine the numbers if we were
to open the rest of the world.
OK, the only change I needed for the export market is a suitable motor
for the clock. IE: a 220 volt and 50 cycle 1 RPM Synchronous motor. And
when I found yours it seemed PERFECT! It would be a 90% drop in
replacement! Only a shaft connection is different, and even that was not
a problem.
Then came the problem of testing my clocks with your motor installed.
Because power here is 60 cycle power. While I can give the motor 220
volts, that's easy, but the power would be 60 cycle power.
I have worked with Synchronous motors all my life (52 years old now) and
In my Mind knowing the frequency of the power is what determines the
speed the motor spins at. Not the voltage, but only the frequency of the
power. And of course the gear train determines the final output speed
and directions. Making variable speed drives for telescopes was simply
making a power supply that varied the frequency of the power to be able
to vary the speed of the motor and hence the speed of the telescope.
My thoughts was OK I can give it 220 volts at 60 cycle power. And from
my past experience all it should do is run 20% too fast. A 50 Hz motor
running on 60Hz power.
So I just to play it safe, started asking many many motor manufacturers
about what happens if I was to do that. And as expected it was
unanimous, every single motor manufacturer said it will run just fine,
BUT it will run 20% too fast. As an example If I was to start it and let
it run for 60 minutes. Instead of making 60 revolutions, it would make
72 revolutions. Makes total sense.
So I made a very small first order of motors from you to start off. And made the first clock.
Knowing it will be running 20% too fast, I needed something to tell me what time it will say.
So I made an EXCEL spreadsheet that if I start up the clock at 9 AM
local time, so it also says 9 AM, the spread sheet tells me what time
it should say for any given "Real" local time for the next 24 hours.
Like if it's started at 9 AM, Local time is 9 AM and the clock with your motor says 9 AM.
At 10 AM real local time, your motor powered clock should say 10:12 AM.
But it did not, It said 10:14 AM (plus a little more like 20 seconds or so) It was 2 and a little minutes too fast.
Being confused as to why. made me wonder. Thinking OK maybe this
20%fast isn't holding true, But it should right? Or I'm missing
something? I'm thinking to myself.
So As a better way to compare your motor I ask some of my contacts of
stores overseas that want to buy my clock once I'm ready and ask them to
send me a actual clock that is made for 220 volt and 50 cycle power.
And two arrive. They look like this.

and

First test I did, was to run those two clocks that are made for 220 volt 50 Hz power, but run them on my 220 volt 60 Hz power.
Again I started at 9 AM as before Local and on those two clocks.
They matched the EXCEL sheet PERFECTLY! For Days even they matched
perfectly at the expected 20% too fast. So our theory is confirmed. It
will run, but just 20% Fast.
We set up your motor again and it's still is the same. It's slightly
too fast even compared to the wall clocks. Exactly the same as before.
So just to make sure we go out of our way and set up a 220 volt and 50
Hz power supply system. And measured and monitored this new power as
seen here.

It clearly shows that its at 245 volts, and it is actually right on at
50 Hz, the angle of the camera makes it look slightly higher. But when
facing straight on to the gauge it's smack dead on at 50 Hz..
I plug in the two wall clocks, and your motor powered clock again at 9
AM, and monitor it throughout the day. The two wall clocks now also
keep perfect time with my other 60 Hz powered clocks and the local time.
But yours is still running fast. about 2 minutes fast each hour.
In a day that would be 48 minutes too fast. Obviously this is not acceptable for a clock.
Discussing this with my other motor suppliers and engineering groups,
they all say that one or more of three things are wrong.
1- Either a wrong gear train is in the motor, that what it should have had.
or
2- the number of poles in the motor is wrong for the given frequency of power .
Or
3- A combination of BOTH is causing the error.
A 220 volt and 50 cycle 1 RPM Synchronous motor. can ONLY be 1 Rpm if 50
Hz power is supplied, unless there is something wrong with the motor.
Changing voltages has no effect other than the amount of torque the
motor is able to produce. Your motor even does run on 110 volt at 60
cycle fine, It just doesn't have much strength, and of course runs fast
still. According to your spec sheet i could probably even give it 1000
volts.
But it should still spin at the same 50 hz speed.
So there ya go, the whole story.
I then even also gave them a video showing it running with WWV playing in the background.
Below here is a Link to a Video I just placed on
You-Tube for you and your engineers to watch. To see
what is actually happening here. You can clearly
see it is getting right dead on 50 Hz power, And you can
see watching the motor turn with a pointer attached, that
it takes less than a minute to make one revolution. There
is a time system WWV running in the background audio so we
have an accurate time reference to compare it to. It's
accureate to one Millisecond!
http://www.youtube.com/watch?v=Qx0P0V7waK0

Now What?
Joe
They have yet to reply to this last mailing.
Anyone here have any Ideas?
Or leads to a different motor?
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