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Barrel Stave Angles

03/27/2011 11:58 AM

Does anyone have any idea of what angle to cut on a 5-1/4" wide x 3/4" plank so that each piece fits against the next to form a 48" (diamter) wide barrel?

No, I do not need it to be water tight....just look decently in-line.

Yes, I have the bands.

Ok, I know it ain't an engineering problem...it is wood working....but you guys know everything else , so I figured someone out there could do the math and put the numbers ( angles) to it.

Thank you

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#1

Re: Barrel Stave Angles

03/27/2011 12:10 PM

Can't you get close by laying it out on your AutoCad LT? That will define the angle for you. You'll probably have to do several sections to get close.

Now, remember, I'm a total AC LT novice, like you.

Or, go here:

Building A Stave Drum

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#5
In reply to #1

Re: Barrel Stave Angles

03/27/2011 2:47 PM

Dang Lyn,

Those guys on those sites get real serious. If I had that kind of skill I'd stop net building and start wood working.

I did see something there about an angle setter. It may come in handy for this as well as when I start back on the outside of the house in a few weeks.

Thank you as always.

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#2

Re: Barrel Stave Angles

03/27/2011 12:40 PM

Most barrels have smaller diameters at the top and bottom than in the middle.

Let's take the middle diameter as 48 inches. The circumference is 48" x pi (3.1416) = 150.8". To form the circumference you will need 150.8" ÷ 5.25" = 28.7 planks. That's pretty close to 30 planks, which is a nice round number -- since you need to cut each plank to fit you might as well shave them to the same size, 150.8" ÷ 30 = 5.027". This also means, since there are 360 degrees in a circle, each plank will form an angle of 360 ÷ 30 = 12 degrees; a 12 degree angle with the adjacent plank. So you need to shave both sides of each plank at a 6 degree angle.

If the outside diameter of the barrel is 48", the shaved width, 5.027", would be the wide side of the plank after it has been shaved.

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#33
In reply to #2

Re: Barrel Stave Angles

12/13/2011 3:56 AM

You are all missing something

150.8" is the circumference (a curve)

the planks are straight and either fit inside or outside the circle when glued together

trigonometry for non-right angle triangles needs to be used to find the width of the planks so that one gets 48" diameter to either the joints or middles of the planks

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#3

Re: Barrel Stave Angles

03/27/2011 1:02 PM

Here's an example with 5 staves:

... here'a a close-up of a joint:

Say the number of staves is N (calculated as described by Usbport).

In this case, N=5.

The extremal angle A = 360º/N (in this case 360º/5 = 72º)

The angle between the staves is then 180º-A (in this case 180º-72º = 108º)

So the angle to cut, B, is (180º-A)/2 (in this case 108º/2 = 54º).

--------------------------

For N = 30 staves, angle A=360º/30 = 12º; (180º-12º) = 168º, so B = 168º/2 = 84º.

6º = 90º - 84º (confirming the angle Usbport came up with).

Always think a bit of a sketch helps in cases like this.

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#4

Re: Barrel Stave Angles

03/27/2011 2:43 PM

Thank you all.

6° looks like it will be the target.

I knew you all had me an answer.

Thank you as always.

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#6

Re: Barrel Stave Angles

03/27/2011 3:28 PM

In theory, it would take ~28.7 planks to go around; 29 would make the barrel just a bit larger than 48". An even number might be handier. Whatever number n of staves, the mitering angle is 180/n.

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#7
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Re: Barrel Stave Angles

03/27/2011 4:03 PM

Thank you for the simple formula.

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#8
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Re: Barrel Stave Angles

03/27/2011 4:09 PM

Well, I see that you've frittered away enough of your time here to be called a guru now.

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#9
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Re: Barrel Stave Angles

03/28/2011 1:07 AM

Guru to you too!

I never even noticed.

Thank you and the rest , for all of the solid information over the last years.

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#10
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Re: Barrel Stave Angles

03/28/2011 2:36 AM

Solid information?
Hang on ... there's been some furry information too I expect.
Del

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#11

Re: Barrel Stave Angles

03/28/2011 3:33 AM

If it were me I would take an old stave and use it for a pattern. You could even drive your truck on it to flatten it out. Just a thought.

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#12

Re: Barrel Stave Angles

03/28/2011 6:35 AM

Come on Gurus... think! Has everyone forgotten that the sum of the interior angles of a triangle is 180º? Clearly, Usbport's answer is incorrect for interior angles of a polygon. The formula for interior angles, of a polygon, is 180(n-2)/n. The miter angle (for the staves) would be 180(n-2)/2n. I hope you didn't start cutting.

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#14
In reply to #12

Re: Barrel Stave Angles

03/28/2011 7:00 AM

So where's the mistake in #3?

(Actually, your formula yields the same result as both Usbport's and my calculations: 84º (= 90º-6º) - didn't you try it?).

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#16
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Re: Barrel Stave Angles

03/28/2011 7:24 AM

The formula defined in #3 is 360º/2n. Apply that to your example of a pentagon and you get a miter angle of 36º. Your approach is correct because you show that 360º/n is the exterior angle and not the interior angle, as stated in #3, of a polygon and you caculated the miter angle from that.

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#20
In reply to #16

Re: Barrel Stave Angles

03/28/2011 8:49 AM

There may be a language divergence involved here. Table saws nominally cut perpendicularly to the flat dimension(s) of the lumber. The "miter angle" is the amount that you tilt the blade from perpendicular. Thus, in the pentagon example, the angle labeled 54° is not really the "miter angle"; rather the "miter angle" is 36°, the complement of 54°. 180/5 = 36.

We have more or less converged on 30 planks for this cylindrical barrel, with 180/30 = 6° miter angle.

[For some type of goofy feng shui reason, one might argue for 28 planks, 28 being a perfect number, and divisible into equal quadrants. ]

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#22
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Re: Barrel Stave Angles

03/28/2011 10:11 AM

[... but you'd need to set the miter angle to 45/7° ]

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#30
In reply to #20

Re: Barrel Stave Angles

03/29/2011 5:34 AM

BWT - I was thinking of my cheap'n'cheerful mitre saw jig. I'm no woodworking pro!:

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#21
In reply to #16

Re: Barrel Stave Angles

03/28/2011 10:02 AM

36º = 90º - 54º. Usbport's angle is measured away from perpendicular, while mine is away from parallel. It's just another way of looking at it.

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#23
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Re: Barrel Stave Angles

03/28/2011 12:19 PM

Just a bit of follow-up:

Usbport used the formula 360/2N

I arrived at (180 - (360/N))/2 (putting my steps together).

But these are complementary angles (adding up to 90), so to get them on the same footing, take the complementary angle to "mine", which is:

90 - (180 - (360/N))/2

= (180/2) - (180 - (360/N))/2

= (180/2) - (180/2) + (360/N)/2

= (360/N)/2

= 360/2N

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#24
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Re: Barrel Stave Angles

03/28/2011 12:40 PM

That formula gives the compliment of the miter angle and not the miter angle.

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#25
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Re: Barrel Stave Angles

03/28/2011 1:11 PM

That formula gives the compliment of the miter angle and not the miter angle.

"You're one of the nicest angles I've seen."

"You're the best formula I've come across."

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#26
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Re: Barrel Stave Angles

03/28/2011 1:18 PM

You are indeed a scholar and a gentleman to make someone feel good about a typo. Thanks for the complement... er compliment.

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#15
In reply to #12

Re: Barrel Stave Angles

03/28/2011 7:22 AM

You've just calculated the the 84° as opposed to USBport's 6°. I don't think anyone is going to get mixed up with the two numbers.

6° is a lot smaller than this but I wanted the diagram to be clear.

Incidentally at the moment we are all making a cylindrical barrel. If Netmaker tells us what diameter he wants the ends to be we can tell him what shape to make the staves before putting the angle on the edges.

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#17
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Re: Barrel Stave Angles

03/28/2011 8:06 AM

48" diameter.

Thank you.

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#18
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Re: Barrel Stave Angles

03/28/2011 8:32 AM

So it's just cylindrical, rather than "barrel-shaped"?

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#19
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Re: Barrel Stave Angles

03/28/2011 8:48 AM

Exactly.... 48" top to bottom and about 40" tall.

I want it to store some small remnants of used netting that we recycle into ditty bags and such.....after we rinse and dry. The wood just does not corrode with salt water and looks really good in the shop. Anybody can buy a plastic trash can!

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#13

Re: Barrel Stave Angles

03/28/2011 6:49 AM

30 staves 5 1/8" wide (point to point will result in a 48" OD, short side to short side = 48" ID) cut at 12 degrees.

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#27

Re: Barrel Stave Angles

03/28/2011 3:26 PM

Here's a good site hat may be useful...

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#28
In reply to #27

Re: Barrel Stave Angles

03/28/2011 4:44 PM

danke shun.

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#31
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Re: Barrel Stave Angles

04/13/2011 7:14 AM

Bitte, aber das ist greislig Deutsch!

In the future... Danke Schön

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#32
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Re: Barrel Stave Angles

04/13/2011 9:56 AM

Guten Morgen,

My German is horrible and since my old friend moved back home to the land of dark beer and real sausage, I've had no one left to practice with.

Hope no offense was taken.

tschuss.

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#29
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Re: Barrel Stave Angles

03/29/2011 4:45 AM

Impressed - top site - GA

[not sure about your 'hat' though ]

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