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Power Transformer Breather, Silica Gel

04/05/2011 8:35 PM

good day! i just want to inquire about the nature of silica gel on the breather of a power transformer. yes it absorbs moisture due to the "breathing" process of the transformer. the silicagel on the breather on one of our power transformers are filled with oil and that the silica gel are soaked in oil. can these affect the absorption of moisture during the breathing process?

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#1

Re: Power Transformer Breather, Silica Gel

04/05/2011 10:08 PM

I would suggest you to have a closer look at your transformer breather. It is not the silica gel portion that would be filled with oil. There would be an oil cup beneath the main container of the breather. This is to avoid dust entry (along with the air being "inhaled"), for, if the dust is conductive, it would cause insulation failure. This oil in the oil cup acts as a protective filter, to filter out any such dust. It should be ensured that this cup is always filled up with adequte oil & the oil is clean.

Just in case, as you say, if the silica gel portion is soakde in oil, it would definitely affect the breathing process itself, leave alone mosture absorption.

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#2
In reply to #1

Re: Power Transformer Breather, Silica Gel

04/05/2011 11:29 PM

thank you sir! indeed you are right that the bottom portion of the breather is filled with oil. i was wrong on describing that part. what i mean of the silica gel being soaked in oil is that during the "breathing" process, oil fills up the conservator and the excess oil goes out from it going throught the breather and this is the part where the silica gel is being soaked. but not for long..

so my question is that, after this, will the absorbing nature of silica gel be affected by the oil which washed off the silica gel?

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#4
In reply to #2

Re: Power Transformer Breather, Silica Gel

04/06/2011 1:06 AM

Oh! I did not anticipate this! If oil overflows from the conservator into the breather during the breathing process, it means that the conservator is over-full. Pl. drain some oil from the conservator. General practice is to fill only about 2/3rd of the conservator with oil, leaving the balance space for breathing.

And, yes! very definitely, the moisture absorbing property of the silica gel soaked in oil, would reduce very much. Pl. remove the oil soaked silica gel, wash it with a good quality solvent to remove the oil film, then dry the silica gel & then re-use it.

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#3

Re: Power Transformer Breather, Silica Gel

04/05/2011 11:41 PM

If oil is venting from the conservator down the air breather it is obviously over full. Drain some off and replace the silica gell.

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#5
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Re: Power Transformer Breather, Silica Gel

04/06/2011 1:31 PM

I should have added disconect and flush the breather pipe out with solvent to clear any oil residue. If not cleared it will work it's way down to the silica and contaminate it again.

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#6

Re: Power Transformer Breather, Silica Gel

04/07/2011 3:42 AM

Yes, you have to get rid of oil soaked Silica Gel, which cannot absorb the moisture any more. the oil level should not rise to the Silica gel level.

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#7
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Re: Power Transformer Breather, Silica Gel

04/07/2011 6:39 AM

the breathing will gradually saturate the silica gel = stops absorbing water, so it needs to be changed on a periodic basis.

Oil ruins the gel, so the breather should be made with a baffle/filter in the way so that oil drops are blocked.

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#8

Re: Power Transformer Breather, Silica Gel

04/07/2011 1:57 PM

If that particular Silica Gel is a blue color indicating type use protective clothing when handling as it is doped with the moisture indicator cobalt(II) chloride, which is toxic and may be carcinogenic. Extending the life of the Silica Gel to avoid frequent change-outs can be accomplished with an H2O Transformer Breather Kit.

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#9

Re: Power Transformer Breather, Silica Gel

04/07/2011 11:18 PM

thank you so much for your comments. i really appreciate it!

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#10

Re: Power Transformer Breather, Silica Gel

06/04/2011 7:14 AM

thank you so much for all your comments. it helped me a lot!

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