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Portable 12v Pie Warmer

04/15/2011 5:32 AM

Hello the group. I've been having a bit of a fossick around and seen many interesting things, but nothing quite in the area I want to explore.

I'm a tinkerer from way back, and have learned that sometimes I really DO need to ask for advice and guidance. This is one of those times and I hope you can help me.

I'm interested in building a temperature controlled, heated cabinet, that can be powered by connection to a car cigarette lighter.

The reason for this is that, as an Australian-style, savoury pie maker (pot pies?), I'd like to be able to put a small, [approx. 10-20 pie] warmer onto an eight seater, electric golf cart and provide pre-heated, kept-warm pies, to those on the cart.

In Hanoi, we have several of these that can be hired for a few hours which make them great for family and group outings.

Here's where I'm having trouble:

:- Serving temp is around 50-60 deg.C

:- Most warming cabinets use an exposed electrical heating element either in the bottom, or on the top (or in both positions) in order to heat the cabinet, but are usually 120/240VAC

:- Temp is usually controlled by a rotating dial

:- Temp sensing and Control is pretty crude

In essence I'd like to be able to use some kind of heating element, whether trad. exposed metal element; induction element; mod. glow in the dark IR Light element; heated blower; 60-100W incandescent tungsten bulb; etc; use a cheap PID Controller, SSR, Temp Probe; ON/Off-Heating/Not Heating Indicator; and run it all off 12VDC.

Is there anyone out there that could help me out with a simple circuit schematic, and recommended component specs that I should focus on?

regards,

VillaTempest

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#1

Re: Portable 12v Pie Warmer

04/15/2011 6:20 AM

For hygienic reasons, foods should be held above 140°F = 60°C. Thus I would target the cabinet for 65-70°C. The dimensions and R-value of insulation will determine the heat input needed. I'm too sleepy/lazy right now to estimate that, but this will give the heater wattage required. From there, just use Ohm's Law. Skip all the crap about converting to 120/240 volts. Just get a heater with some extra watts, put a thermostat on it, and run it off the 12-vdc batteries (or other voltage as applicable.)

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#2

Re: Portable 12v Pie Warmer

04/15/2011 6:48 AM

Are you sure this is something you have to build? Here's something that looks like it would fit the bill.

http://www.takeiteasyoven.com/

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#3
In reply to #2

Re: Portable 12v Pie Warmer

04/15/2011 6:58 AM

Bingo! William Tell hits the apple right in the core.

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#4
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Re: Portable 12v Pie Warmer

04/15/2011 7:06 AM

I don't mind building something if I have to. But if there's an easy way to do something, I'll take that route every time.

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#5
In reply to #4

Re: Portable 12v Pie Warmer

04/15/2011 8:20 AM

Nice find Kramarat

Bullseye

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#6
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Re: Portable 12v Pie Warmer

04/15/2011 8:22 AM

Next up, a 12v Peltier fridge to keep the beers cool, as a complement to the meat pies. (I'm crappy at golf, but these ancillaries don't sound too bad.)

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#7
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Re: Portable 12v Pie Warmer

04/15/2011 8:38 AM

You can keep the pies. If it weren't for cold beer and golf carts, I'd never bother with that silly game.

My claim to fame in golfing, is that I always come home with more balls than I left with, because I spend more time searching in the woods than on the course.

I come home a winner every time!

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#8
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Re: Portable 12v Pie Warmer

04/15/2011 8:40 AM

12v Peltier devices work just fine as heaters, too.

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#9
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Re: Portable 12v Pie Warmer

04/15/2011 9:04 AM

Yeah, but nichrome is cheaper.

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#10
In reply to #6

Re: Portable 12v Pie Warmer

04/15/2011 9:49 AM

I'm not thinking too clearly myself (as someone else mentioned (about theirself)), but I know a Peltier device can be run in reverse to create heat.

Wouldn't it also be more efficient than a resistance heater as it is, in essence, a solid state heat pump?

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#11
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Re: Portable 12v Pie Warmer

04/15/2011 10:01 AM

I'm not sure about that. From what I understand, Peltier/Seebeck devices are not particularly efficient. Their advantages include simplicity, compact size, and no moving parts. This is all to the good, and useful, but not the same as energy efficiency.

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#14
In reply to #11

Re: Portable 12v Pie Warmer

04/15/2011 10:18 AM

Ok, thanks--I think you're probably right--I've never seen them described as high efficiency. And some quick googling seems to confirm that.

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#15
In reply to #11

Re: Portable 12v Pie Warmer

04/15/2011 10:31 AM

I have a buddy that uses one to keep beer cold. It works great, but it will only keep the beer a certain temperature below ambient. If it gets too hot outside, he gets beer that's about 20° below that. Pretty limited in Atlanta.

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#12
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Re: Portable 12v Pie Warmer

04/15/2011 10:11 AM

Peltier devices create heat normally - one side hot the other cold.

The 'hot side', is the applied potential energy plus the heat drawn from the cooling.

Much the same as reverse cycle air conditioning is a 'better heater' than 'cooler' because the pump energy adds to 'heat' and subtracts from 'cold'.

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#13
In reply to #2

Re: Portable 12v Pie Warmer

04/15/2011 10:17 AM

Great Find! Kramarat, unfortunately they're out of stock.

I certainly like doing it simple, and cost effectively, if I can, however, due to being located in Hanoi, Vietnam, such items are usually very difficult to obtain and often attract exorbitant Import duties, on account of being electrical/electronic items.

as for food temp, anything that can operate between 50 deg. C and 110 deg. C is certainly within the ball park.

Any food kept longer than 4 hours in such a device ought to be thrown away anyway, but food safety regulations as they might apply in different regions of the world are not the primary subject of this discussion, interesting as they may be...

Thanks for the prompt replies guys, I appreciate the interest shown so far, but on the surface, it looks like this is gonna have to be something I build, rather than order, "off the shelf." :-(

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#16
In reply to #13

Re: Portable 12v Pie Warmer

04/15/2011 12:39 PM

Maybe these guys.

Too bad this isn't until Sept.

Many of these things are actually manufactured a lot closer to you, than us.

If you could just get them to sell you one.

http://www.alibaba.com/product-gs/248795543/food_warmer.html

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#17

Re: Portable 12v Pie Warmer

04/15/2011 7:13 PM

Use a water cooled cart with petrol engine, run the cooling water (thermostat set at desired temp... I used 210°F) through a small heat exchanger with a 12V motorcycle cooling fan blowing the air into the insulated compartment.

I designed/built many many many food delivery vehicles using this technique, with outstanding success.

If You have ever seen the Meals on Wheels trucks, Harras casino trucks, Pizza Schmizza, Burrito boy etc etc etc, that's the system they all use (yep, built em all). The great thing about it is the simplicity, and the ability to use the heat that otherwise would simply be wasted to the atmosphere.

We had less success using a 12V system, or propane system (although we did employ both) the reclaimed waste heat method was leaps and bounds above the others as far as reliability and maintenance were concerned.

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#18

Re: Portable 12v Pie Warmer

04/16/2011 8:25 AM

If you have heating cabinets you are pleased with, I recommend you use an inverter to get 120VAC from your battery. It's much simpler than designing a low voltage heating element. Stay away from peltier devices. You can't run them hot enough to use as heaters for your application.

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#19

Re: Portable 12v Pie Warmer

05/09/2011 6:08 AM

Hi guys,

thanks for the feedback. I've since taken a look at the electric cars that are currently running around Hanoi, unfortunately they don't have a cigarette lighter socket, or any other mechanism of tapping power, so the pie warmer would have to be self-contained. As such this project has now fallen of the drawing board.

I do like the inverter idea the best, but would still have liked to build a 12VDC dive just for the fun of it. If anyone does come up with a circuit diagram, please feel to post it up.

Thanks again, have fun.

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#20
In reply to #19

Re: Portable 12v Pie Warmer

05/09/2011 7:02 AM

Installing a 12v power socket is really easy.

http://oreilly.com/pub/h/3611

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34point5 (1); KJK/USA (1); kramarat (6); lyn (1); rhkramer (2); RVZ717 (1); Tornado (5); VillaTempest (2); welderman (1)

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