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Nokia Adapter AC input and DC output

05/26/2011 10:45 AM

Hi, I wanted to ask something about my Nokia mobile adapter which I use to charge my cellular phone battery. It says the input is AC (which is my mains) 100 to 240 V, current 150 mA, and then the output is DC 5 V, 800 mA. I can understand there is a step-down transformer, rectification circuit, filter and voltage regulator circuit in the adapter for the convertion to DC.

What I had a doubt about was, if we consider the power equation P = I*V. In the first case we have 240*0.15 = 36 W, and when its converted to DC 5*.8 = 4 W. Given that this power is just the amount of energy in every second (or unit time), isn't it very "inefficient". Have I done some wrong calculations or is there a lot of energy that is dissipated in the process of AC to DC conversion? And if that is the case, in what form is this energy given out? I am guessing its given off as heat, but I can't see why there needs to be such a huge gap between the input and output.

Please, no offensive replies or hijacking.

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#1

Re: Nokia Adapter AC input and DC output

05/26/2011 10:51 AM

The 150mA is therefore a nominal value, applicable to 100V. It's probably a "buck" power supply inside it (see Wikipedia) to be flexible, so as the supply voltage goes up, the current drawn from the supply will go down. At constant supply voltage, the supply current will change, anyway, as the battery voltage and charge level increases.

Energy conversion always causes losses, reference the Laws of Thermodynamics, though it is small enough not to cause any great worry, perhaps?

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#2

Re: Nokia Adapter AC input and DC output

05/26/2011 12:41 PM

First, you're doing the calculations correctly. The numbers provided do imply a very inefficient power supply. The trouble is the imprecise nature of the numbers you've been provided. I suspect that the 150mA input current number is actually the in rush current value of the supply and not the input current drawn while powering the maximum DC load of 4W. I would expect that there is also some harmonic (non-linear) loading factors along with some current phase complications that will make this appear to be a less efficient supply than reality.

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#3

Re: Nokia Adapter AC input and DC output

05/26/2011 6:50 PM

Another thing to consider is that the manufacturers are covering their arsesbacks, giving worst-case conditions.

Firstly, they're saying that with the lowest supply voltage, the input current won't exceed 150mA - it may reach that value briefly when first switched on (due to current required for charging internal capacitors etc.), so the supply to which it's connected must be capable of providing this. This info. is needed for rating the supply wiring and protection (fuses or whatever). Regs being regs, you (or they) have to allow for bizarre situations like twenty of these connected to the same power outlet, and all being switched on at the same time.

Secondly, they're saying that it will provide a 5V output at up to 800mA - this is before the 5V may start to "droop", and is also the maximum rating they've given for the internal circuitry. Also, it may have internal current limiting which shuts the PSU down if you try to draw more than 800mA.

As I say, they're just covering themselves. As long as your supply and load are within the specified rating, they guarantee that it will work.

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#4

Re: Nokia Adapter AC input and DC output

05/26/2011 11:18 PM

Hai

1) Now a days step down transformer not using in cell charger.

2)In AC power calculation power factor need to be considered.

3)Check the in put current once again,It may considered at 100V.

4) Comparatively lower rating AC to DC power convertin has low efficiency.

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#5

Re: Nokia Adapter AC input and DC output

05/27/2011 2:38 AM

Hi Jay, I thought the power supplies charging cell phones are switch mode power supplies, this would explain the AC current. Transformers aren't designed to operate over that supply range, they are designed to operate at a specific voltage, if you have a transformer that is designed to operate at 110vac and you connect it to 230vac it will burn out.

The adaptor that you have is a switch mode power supply, that has been designed to operate over a specified voltage range.

If you hold the charger in your hand, you will find that it doesn't have the weight that a transformer of the size required would be, the reason that switch mode power supplies are used are simple; less copper, ability to be assembled by pick and place robots, and are cheaper than traditional transformer regulated power supplies.

That is all that i can add to this discussion

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Joe

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#6
In reply to #5

Re: Nokia Adapter AC input and DC output

05/27/2011 11:47 AM

Well put mostly, except that you included a lot of the plus points, but not the most important ones, to my mind at least! Also in at least one point you are wrong.....

You wrote:-

.......the reason that switch mode power supplies are used are simple; less copper, ability to be assembled by pick and place robots, and are cheaper than traditional transformer regulated power supplies.

SMPSs are not simpler, except when all the clever stuff is in a chip (as happens a lot today), they are in fact far more complicated......but chip manufacturers have made it simpler for us all......a bit like buying a complete TV meal for the microwave, instead of cooking it all by yourself!!!!

Whether they are cheaper or not is a question that is probably now true (that they are in fact cheaper), but up to fairly recent times, they were generally more expensive, which is why I build my own.......maybe someone else can chime in on that point at least.....

One of the plus points you forgot is that generally speaking, SMPSs provide a far better stabilised voltage against current drawn, with far less electrical noise than your average linear supplies, though the noise may be of a quite a high frequency in spite of the very low levels.

In fact in the "wall-Wart" category (which we are considering here), you are always far better off with a SMPS version than any other.....

Another plus point is they produce less heat.

Another is they can be around 90% efficient or so when properly designed and even the 10 amp ones I make myself for CNC work, which use ready-made chips for the clever stuff, but also use an isolation transformer to drop to near the needed output voltage at the AC side (so not a true SMPS, they are in fact Step-Down Switching Regulators), are around 85% efficient. They are simply far safer to build and setup than a true SMPS can sometimes be....

What does efficiency mean here, well simply put it means you only pay (only maybe a 10% loss or less...) for the electricity you actually use and far less heat is given off as a waste product (inefficiency!!)

A theoretical minus point is that it could be possible for an unserious company to produce a SMPS without the small isolating transformer that is used in many designs, and after a catastophic failure, mains could come out of the DC connectors......It has never happened to me.......so its mostly a theoretical minus point I would guess......

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#7
In reply to #6

Re: Nokia Adapter AC input and DC output

05/27/2011 1:32 PM

Well put also but I feel I should add my own caveat that you imply but do not state. With the higher switching frequency of a SMPS it will be easier in many applications to reduce the interference noise fabricated by the supply. However, due to the higher frequencies and harmonics of the square wave like switch there can be easier interfering propagation out of the supply. Also many people forget that the power supply rejection specification of most op-amps roll off from the 60 Hz region so it takes less supply ripple to make an output ripple at 100kHz or higher.

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#9
In reply to #7

Re: Nokia Adapter AC input and DC output

05/27/2011 4:26 PM

Hey Redfred,

"Also many people forget that the power supply rejection specification of most op-amps roll off from the 60 Hz region so it takes less supply ripple to make an output ripple at 100kHz or higher."

I didn't understand this, if you could explain again in more simpler terms? I had trouble understanding "power supply rejection specification", "roll off", "supply ripple" and "output ripple".

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#13
In reply to #9

Re: Nokia Adapter AC input and DC output

05/27/2011 5:19 PM

The easiest way for you to understand this is to explain how these measurements are done. First one takes an op-amp circuit with a very high gain design that is powered by a perfectly clean ±12V supply. For the sake of this discussion lets say this circuit has a voltage gain of 1000 for all frequencies, or 60db. If we connect the input of this amplifier to ground we end up with 0*1000=0 for an output voltage. There will be other offset parameters of an op-amp that will not give you exactly 0 for an output but again for the sake of this explanation lets just say that we get 0 output. If you add a 1V 60 Hz oscillation (ripple) to the DC power supply while maintaining your 0 input signal and measure a 10mV 60 Hz output then you have the gain of your circuit (in db) plus the db value attenuation from the supply ripple to output level [ 20*log(1V/0.01V)=40db) so this op-amp has 100 db of power supply ripple @ 60 Hz. This will be an op-amp with a great power supply rejection ratio. Now the point I was making is that this power supply rejection ration is not uniform for all frequencies and few chip manufacturers publish supply rejection values for anything but below 200 HZ values. A rule of thumb is to accept that at 1kHz is 3db less supply rejection (97db)and rolls off now at 20 db per decade so that now at 100kHz of SMPS ripple this op-amp has only 57 db of supply rejection but a gain of 60 db so in this case one will have 3 db of gain from the 100kHz supply ripple to output signal.

I hope that I did not lose you in that explanation.

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#12
In reply to #6

Re: Nokia Adapter AC input and DC output

05/27/2011 4:59 PM

Hi Andy, yes smps are comlacated little beasts, but I was not saying that smps were simple, What I meant was simply, using smps require little human interaction in the manufacture process once it has been setup, robots do most of the work, I think you know what I mean.

The other advantage is that they can be designed to operate over a wider voltage range and frequency, this making them very universal. For people that travel internationally this can be quite an advantage for them not having to carry additional voltage adaptors.

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#20
In reply to #12

Re: Nokia Adapter AC input and DC output

05/28/2011 10:42 AM

Correct. Some very valid points!

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#23
In reply to #6

Re: Nokia Adapter AC input and DC output

05/29/2011 2:22 PM

OK.

It SMPS are more efficient and work on a wide input voltage; normally from 90~250VAC; more constant supply.

Additional you need not to by a 220V adopter if ever you go to or if you are in 220V area and go to 110V one.

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#8
In reply to #5

Re: Nokia Adapter AC input and DC output

05/27/2011 4:18 PM

Thaks Joe =)

"if you have a transformer that is designed to operate at 110vac and you connect it to 230vac it will burn out"

But connecting a 110 V ac to a tranformer designed to operate at 240 V ac wouldn't burn it..or would it?

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#11
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Re: Nokia Adapter AC input and DC output

05/27/2011 4:41 PM

Hi Jay, connecting 110vac to a 230vac transformer would not burn out but it would output a lesser voltage, lets say the output from the 240v transformer is 12v when operated on the 240v supply; now if you operate the same transformer at 110v your output = 12 ÷ 240 x 110 = 5.5v. I am not sure but the VA ratting may also be reduced when operating at a lower voltage.

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#10

Re: Nokia Adapter AC input and DC output

05/27/2011 4:31 PM

Even if 36 W input with 4 W output is the worst case of the adapter (efficiency of 11%), I don't know if it has a very good efficiency even at the best. Where does the excess energy get spent? Does the remaining go as heat?

After all, energy is never lost (or gained), right?

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#14
In reply to #10

Re: Nokia Adapter AC input and DC output

05/27/2011 5:26 PM

Jay, with a transformer, you have 2 types of losses. 1. Iron losses this loss is constant, this is the energy required to saturate the transformer. 2. I²R losses this loss is dependant on the current drawn. Both of these losses are reflected as heat.

Energy is never lost or gained, it is simply transfered to a different form; IE heat, light,sound to name a few.

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#15
In reply to #10

Re: Nokia Adapter AC input and DC output

05/27/2011 5:30 PM

Yes, this is the worst case scenario but you're missing the point that 36W is just the initial surge power number, not the operating power number. For an imprecise analogy, think of your car's fuel economy when you start the car on a cold day. Before everything comes up to temperature the throttle stays open a little and most of the fuel energy goes only to getting internal parts moving and heating the parts up. Before you leave your drive way your getting 0 MPG during this time.

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#16
In reply to #10

Re: Nokia Adapter AC input and DC output

05/27/2011 5:40 PM

Quick answer here: if the input was really 36W into the power supply unit (PSU), and the output load only drew 4W, then you've got it right - the "disappeared" 32W would heat the power supply.

The temperature the PSU box reached would depend on the thermal characteristics (°/W) of the enclosure. For an idea, think of a 30W car headlamp bulb sealed in a little black box - or (not too far off) think of grabbing hold of a mains 40W incandescent light bulb that's been on for a while.

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#19
In reply to #10

Re: Nokia Adapter AC input and DC output

05/28/2011 10:40 AM

If its a reasonably designed SMPS, its very efficient, so it simply only takes a tiny bit more energy than its giving out. This still causes slight warming, but only slight.

SMPSs can be better than 90% efficient!!!

Most Linear supplies simply waste any energy not required as heat and need cooling.....usually a "hot" regulator chip, that needs a heatsink or similar.....

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#17

Re: Nokia Adapter AC input and DC output

05/27/2011 7:51 PM

Jay, going back to your OP you said that the mains current draw was 150ma, this would be correct if the adaptor was in-fact a switch mode power supply, the reason I say this is that switch mode power supply's do not draw current over the entire sine wave, they just take little bites at the sine wave. So at a moment in time when it does draw power it would be drawing 150ma, the power is converted into dc and stored in capacitors for later use.

I would doubt that a transformer would be the inefficient, so it must be a switch mode power supply.

Note; switch mode power supplies when used in high numbers of a power supply can cause harmonics, this problem can cause several problems in buildings that house lots of personal computers, because each computer has a switch mode power supply, power utility companies don't like them either because of the way that they chop up the sine wave it means sometimes bigger transformers and cables are required to supply these buildings.

Cheers

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#21
In reply to #17

Re: Nokia Adapter AC input and DC output

05/28/2011 11:04 AM

I don't think that your worries are still accurate today, at least not in quality made SM Power supplies.....

I have many different units in our house/workshop with SMPSs (I like to NOT buy linear supplies for anything!), no problems as you describe....though I am sure the possibility exists with less than good quality units......has anyone here had any experiences as Joe Sparky describes? At Wiki there is a mention of such possible problems from cheap or badly designed units at:-

http://en.wikipedia.org/wiki/Switched-mode_power_supply

I personally have not even seen any interference on any of our TVs or on our radios, though we mostly hear FM which might reject interference better, I must try with a medium wave transmitter. All of which are usually susceptible to foreign frequencies.....But simply no problems even when driving stepper motors at various frequencies on SMPS supplies...maybe I am just lucky!!

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#18

Re: Nokia Adapter AC input and DC output

05/28/2011 7:08 AM

Thanks guys..I think your replies have cleared some of my doubts. Just to recap:

1. The power I calculated (and the V and I mentioned) are not operating values, so the efficiency is not as low.

2. The losses are given of in form of heat - the iron losses and I2R losses.

3. The adapter makes use of SMPS instead of transformers. I will learn something about SMPS from google or other sources and get back if I have anything questions.

Thanks.

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#22
In reply to #18

Re: Nokia Adapter AC input and DC output

05/28/2011 11:11 AM

There is quite a good explanation here:-

http://en.wikipedia.org/wiki/Switched-mode_power_supply

I did not see any glaring errors.....

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