Previous in Forum: Pipe Thickness calc. Query   Next in Forum: Plastic Angle Iron
Close
Close
Close
13 comments
Rate Comments: Nested
Associate

Join Date: Jan 2011
Posts: 52

When is a BTU not a BTU?

05/27/2011 4:24 PM

I have a walk-in cooler that consists of a compressor rated at 7500 BTU, an outside heat exchanger. interior evaporator and fan. This combination allws my cooler to reliably maintain about 38 deg F temperatures.

As an experiment, I installed an LG room air conditioner rated at 10,000 BTU along with a CoolBot as an alternate cooling system.

The CoolBot is an auxiliary device that works to "fool" the air conditioner into "thinking" that the room air is warmer than it is. (Room air conditioners have a cutoff that shuts off cooling when the room air reaches approximately 60 degrees F) This CoolBot allows an air conditioner to keep cooling down to about 35 degrees F)

Please see www.storeitcold.com for details.

I reasoned that a 10K BTU unit should provide better cooling. But subsequent measurements indicated that the "less powerful" commercial unit kept the cooler room about 5 degrees F cooler.

Does anyone have an explanation? It seems silly, but is there a difference between "Commercial" BTU's and "Consumer" BTUs?

Register to Reply
Pathfinder Tags: air conditioner CoolBot cooler
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Guru
Hobbies - Fishing - New Member

Join Date: Jun 2008
Location: Raleigh, NC USA
Posts: 13529
Good Answers: 468
#1

Re: When is a BTU not a BTU?

05/27/2011 5:10 PM

I'm thinking that it's not the BTUs, but the difference in how each unit is designed to work.

http://www.ehow.com/info_8129123_difference-system-air-conditioning-system.html

__________________
Those who would give up essential Liberty, to purchase a little temporary Safety, deserve neither Liberty nor Safety. Ben Franklin
Register to Reply
Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#2

Re: When is a BTU not a BTU?

05/27/2011 5:13 PM

A BTU is a BTU. It is the amount of energy required to heat one pound of water 1 °F. The correct term for refrigeration would be BTU/hour. Its origin is British.

I expect the difference may be the size of the heat exchangers used in the two units.

There are some refrigeration experts around here who can provide much more insight.

Register to Reply
Associate

Join Date: Jan 2011
Posts: 52
#3
In reply to #2

Re: When is a BTU not a BTU?

05/27/2011 5:53 PM

Lyn said, "I expect the difference may be the size of the heat exchangers used in the two units."

That was my first thought. But the British Thermal Unit/hour rating should be -- I would think -- a rating based on the thermal transfer ability of a particular component.

My Air conditioner is rated at 10K BTU/hr, as a *component* consisting of compressor, heat transfer unit, fan and evaporator.

The Commercial cooling system has a compressor rated at 7.5K BTU/hr. I have no idea what the evaporator or heat excahnger are rated at. But I think that is irrelevant. Even with 100% efficient heat transfer in the evaporator and the heat excahanger, the MAXIMUM BTU/hr of the complete system could never be greater than the 7.5K of the compressor.

Yes? No?

But empirically the Commercial unit out-performs the Air Conditioner.

BTW the CoolBot seems to be working perfectly at "fooling" the air conditioner. It does this by heating (slightly) the temperature sensor so the unit "thinks" the air is warmer than it really is. There is also a "frost" sensor to override the cooling if the cooling coil hits, say, 33 degrees.

Register to Reply Score 1 for Off Topic
Guru

Join Date: Jun 2008
Location: Oman
Posts: 612
Good Answers: 14
#7
In reply to #2

Re: When is a BTU not a BTU?

05/27/2011 11:52 PM

Commercial refrigeration units are rated based on the evaporator which is a heat exchanger in BTU. Another heat exchanger condenser, capacity is always higher than evaporator capacity as per the HRR( Heat rejection ratio). For air cooled units it is 25 to 30 % higher .

Register to Reply
Guru

Join Date: Oct 2010
Posts: 1294
Good Answers: 35
#4

Re: When is a BTU not a BTU?

05/27/2011 5:54 PM

I think the www.storeitcold.com site itself provides some good explanation--read some of the pages like "How it Works" and "Who It Won't Work For". Here's a quote from one of those pages:

"It will work better, but still not very well, because while BTU's are BTU's (it's a strict measure of cooling/heating capacity), your ability to actually ACCESS that cooling power drops drastically as you approach only 60?? F. This is because you don't have the fans and extra surface area built into normal walk-in cooler compressor/condensor/evaporator units which dissipate the cold without freezing up."

BTW, that is what lyn said. ;-)

Register to Reply
Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#5

Re: When is a BTU not a BTU?

05/27/2011 6:15 PM

Tell us KT4YE,

Which one consumed more electricity to cool? Can you give us a kWh cost per BTU?

Register to Reply
Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
Location: Richland, WA, USA
Posts: 21017
Good Answers: 795
#6

Re: When is a BTU not a BTU?

05/27/2011 11:17 PM

As the evaporating temperature decreases, the capacity of the compressor also decreases (because it is moving a less dense fluid). The AC might be rated 10,000 Bth/h at a 35°F evaporating temperature suitable for AC, but if operating at 25°F evaporating temperature, its capacity might be only 6000 Btu/h. These numbers are illustrative only; you would have to get the performance curves of each compressor to really compare.

__________________
In vino veritas; in cervisia carmen; in aqua E. coli.
Register to Reply Score 1 for Good Answer
Guru

Join Date: Jun 2009
Location: Bangalore, India
Posts: 725
Good Answers: 24
#8

Re: When is a BTU not a BTU?

05/28/2011 12:16 AM

The issue relates to the end use of the two devices. Both are heat pumps, meant to remove heat from a (relatively) cooler region and deliver it to the ambient. However, the design and the rated capacity depends on the the difference in temperatures in the two cases.

Lyn asked the crucial question about consumed wattage.

Just as a water pump working against a larger level difference consumes more power for the same volume of water pumped than a low pressure pump, the walk in cooler designed to work at a larger temperature difference will draw more power than an AC designed to cool a room for human occupancy comfort.

It is not just BTU but BTU multiplied by the difference in temperature that must be considered.

__________________
bioramani
Register to Reply
4
Associate

Join Date: Apr 2009
Location: Kansas USA
Posts: 47
Good Answers: 7
#9

Re: When is a BTU not a BTU?

05/28/2011 2:29 AM

A btu is a btu but the difference is in the cubic inch displacement of the compressor
Compressor mfgs rate compressors in btus at certain suction temperatures -20. -10, 0. 15, 25, 45etc
A/C mfgs assume you'll be running their equipment at design temps for a/c and don't list the reduced btu capacities at refrigeration temperatures
A medium temperature compressor rated at 25 degrees has a much higher displacement than a high temp compressor rated at 45 degrees or higher for air conditioning but may have the same size electric motor if they are both on the same refrigerant

The opposite may be true if you attempted to run your 7,500 btu refrigeration compressor at 45 degrees instead of 25 it's btu capacity might be allot larger than 10,000 btus if you checked the application charts for your compressor

As you reduce the operating colder suction temperature the requirement for larger compressor cubic inch displacement and compression ratio increases and btu capacity
goes down

So the btu doesn't change the compressor capacity changes as a btu is a measurement of work and the compressor does less work at lower temperatures

Register to Reply Good Answer (Score 4)
Guru
Hobbies - Fishing - New Member

Join Date: Jun 2008
Location: Raleigh, NC USA
Posts: 13529
Good Answers: 468
#10
In reply to #9

Re: When is a BTU not a BTU?

05/28/2011 7:30 AM

GA. Good explanation!

__________________
Those who would give up essential Liberty, to purchase a little temporary Safety, deserve neither Liberty nor Safety. Ben Franklin
Register to Reply
Guru

Join Date: Oct 2010
Posts: 1294
Good Answers: 35
#11
In reply to #9

Re: When is a BTU not a BTU?

05/28/2011 11:38 AM

Is it just compressor capacity, or do the size of the evaporator and condenser coils come into play?

Register to Reply
Associate

Join Date: Jan 2011
Posts: 52
#12
In reply to #11

Re: When is a BTU not a BTU?

05/28/2011 1:54 PM

It must be a combination of factors. And any (or all) of them can be a limiting factor. Compressor capacity, size of evaporator and condenser coils, AIR FLOW (fan size/shape and fan motor capacity), and delta T.

If this is so, then, for a given compressor size, improvement might be possible by increasing the size of the coils or by increasing air flow.

In a room air conditioner, compressor size, condenser size and evaporator size are fixed. Air flow might be varied, however by the use of an external fan to either blow more air over the evaporator coils OR an external fan to "suck" more air out through the condenser coils.

Any ideas as to which might be the most effective. Intuitively, I'm guessing that more air over the evaporator might be an exercise in "mouse milking." That leaves the condenser coils.

Any ideas?

Thanks! Bill

Register to Reply
Associate

Join Date: Apr 2009
Location: Kansas USA
Posts: 47
Good Answers: 7
#13
In reply to #12

Re: When is a BTU not a BTU?

05/28/2011 3:18 PM

Our discussion of hopping up a window unit reminds me of my childhood days and hopping
up a 53 Chevy
There is always another weak point in the line next Hop up the engine and clutch goes out increase the clutch size and tranny lays down, beef up the tranny and the driveshaft falls down in the street, correct that and the axles break

I guess your bankroll is the only limit as to what you can do

Register to Reply Score 1 for Off Topic
Register to Reply 13 comments

Good Answers:

These comments received enough positive votes to make them "good answers".

"Almost" Good Answers:

Check out these comments that don't yet have enough votes to be "official" good answers and, if you agree with them, vote them!
Copy to Clipboard

Users who posted comments:

bioramani (1); jgroberson (2); kramarat (2); KT4YE (2); lyn (2); mrswamy (1); rhkramer (2); Tornado (1)

Previous in Forum: Pipe Thickness calc. Query   Next in Forum: Plastic Angle Iron

Advertisement