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Join Date: May 2010
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PF Fineness Problem

06/14/2011 4:21 PM

Hallo everybody, I am now facing a problem in coal pulverisation. We have XRP 763 & 803 bowl mills as well as HP703 and XRP703 mills in our plant. After grinding element renewal in one of the HP703 mill it's PF fineness comes down to 62%(75 micron component) and +250 to -125 component rises to 9.6%. Roll gap kept 3 mm with bullring and spring compression done to 7.0 ton. Whats are the probable causes? Come into a discussion and help me to solve the problem.

Thanks, Suranjan Chattopadhyay

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Suranjan Chattopadhyay
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Anonymous Poster #1
#1

Re: PF Fineness Problem

06/14/2011 11:30 PM

Before replacement of elements fineness was OK?

Check the condition of the classifier blades wear-out.

Check and if required bowl DP (may be too high)

How is the mill reject?

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Anonymous Poster #2
#2

Re: PF Fineness Problem

06/15/2011 8:38 AM

I agree inspection of the classifier section would be one step. When you do this I would also look for holes in the classifier cone and feed pipe. I would also look for excessive primary airflow. Has their been an significant decrease in motor amperage and Mill differential? Has their been a change in coal hardness or moisture? Was anything else replaced during the down time?

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Anonymous Poster #1
#3
In reply to #2

Re: PF Fineness Problem

06/15/2011 9:14 AM

I would also look for excessive primary airflow

I wanted to add that but had already submitted the response and then I didn't want to add a post for a point. My experience says that the coal air ratio has been maintained too off recommended value (to reduce the rejects) and that often compromises on the mill performance and wear life.

Especially this could have been disturbed just before the grinding media replacement, when due to wornout media obviously the rejects could have been higher.

Response form OP?

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