Dear Designer Guru (s) !
Need your help in designing 5th Harmonic Tuned Filter for VFD Powered Machine Application, wherein two machines are powered by 240 KW UPS (made out of 3 No. APC Silcon 80 KW UPS running in parallel load sharing mode). Even though the UPSs have low THDi at Input (about 4%) due to PWM Front End; the THDi of current drawn by the the Machines powered by the UPS is high resulting in regular failure of UPS Output Capacitors and at times it's Electronics. The actual site data on single machine load is as follows :
| |
KW |
KVA |
KVAr |
P.F. |
DPF |
Frequency |
Voltage |
THD (V) |
Current |
THD (I) |
KF |
%age |
3rd Harmonic |
5th Harmonic |
7th Harmonic |
9rd Harmonic |
11th Harmonic |
13th Harmonic |
17th Harmonic |
19th Harmonic |
| | | | | | | | | | | | | |
Freq. |
Current |
%age |
Degree |
Freq. |
Current |
%age |
Degree |
Freq. |
Current |
%age |
Degree |
Freq. |
Current |
%age |
Degree |
Freq. |
Current |
%age |
Degree |
Freq. |
Current |
%age |
Degree |
Freq. |
Current |
%age |
Degree |
Freq. |
Current |
%age |
Degree |
|
R-Phase |
UPS-I | 10 | 10.6 | 3.20 | 0.9 | 0.95 | 49.7 | 240.2 | 1.8% | 47.3 | 32.4% | 5.9 | 94.6% | 149.6 | 0.0 | 2.7 | 0.0 | 249.1 | 13.1 | 27.8% | 127.0 | 348.8 | 6.0 | 12.8% | -4.0 | 448.4 | 1.3 | 2.7% | 56.0 | 548.1 | 3.8 | 8.1% | 153.0 | 648.4 | 2.1 | 4.4% | -119.0 | 847.0 | 1.6 | 3.4% | 75.0 | 0.0 | 0.0 | 0.0% | 0.0 |
|
UPS-II | 9.65 | 10.2 | 3.30 | 0.91 | 0.95 | 49.8 | 239.9 | 1.8% | 43.5 | 24.7% | 3.4 | 96.7% | 0.0 | 0.0 | 0.0 | 0.0 | 248.9 | 9.9 | 22.9% | 138.0 | 348.2 | 3.4 | 7.8% | 4.0 | 447.3 | 0.5 | 1.2% | -7.2 | 546.2 | 1.1 | 2.6% | 159.0 | 646.7 | 1.2 | 2.7% | -50.0 | 0.0 | 0.0 | 0.0% | 0.0 | 0.0 | 0.0 | 0.0% | 0.0 |
|
UPS III | 9.8 | 10.3 | 3.11 | 0.92 | 0.95 | 49.8 | 239.9 | 1.7% | 44.5 | 24.0% | 3.3 | 97.1% | 0.0 | 0.0 | 0.0 | 0.0 | 248.7 | 9.7 | 21.9% | -142.0 | 348.2 | 3.9 | 8.9% | 5.2 | 0.0 | 0.0 | 0.0% | 0.0 | 547.2 | 1.0 | 2.2% | 156.0 | 646.7 | 0.9 | 2.1% | -62.0 | 0.0 | 0.0 | 0.0% | 0.0 | 0.0 | 0.0 | 0.0% | 0.0 |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
|
Y-Phase |
UPS-I | 10 | 10.3 | 2.26 | 0.92 | 0.98 | 49.9 | 240 | 2.0% | 45.2 | 30.0% | 4.9 | 95.5% | 149.9 | 0.9 | 1.9 | 157.0 | 249.8 | 11.6 | 25.4% | -162.0 | 349.7 | 5.4 | 11.1% | -11.0 | 450.0 | 1.4 | 3.0% | 90.0 | 550.0 | 2.5 | 5.5% | 87.0 | 650.0 | 1.7 | 3.8% | 150.0 | 850.0 | 1.3 | 2.8% | 110.0 | 0.0 | 0.0 | 0.0% | 0.0 |
|
UPS-II | 10.1 | 10.4 | 2.40 | 0.93 | 0.97 | 49.8 | 240.1 | 2.0% | 45.0 | 26.8% | 4.0 | 96.4% | 149.5 | 1.3 | 2.8 | 10.0 | 249.1 | 11.0 | 24.3% | -150.0 | 348.8 | 3.8 | 8.3% | 0.0 | 448.4 | 1.2 | 2.5% | -159.0 | 548.6 | 1.9 | 4.2% | 127.0 | 648.4 | 1.1 | 2.4% | 143.0 | 0.0 | 0.0 | 0.0% | 0.0 | 0.0 | 0.0 | 0.0% | 0.0 |
|
UPS III | 10.3 | 10.8 | 2.90 | 0.92 | 0.96 | 49.8 | 240.1 | 1.9% | 47.1 | 25.1% | 3.6 | 96.7% | 149.3 | 0.9 | 1.9 | -420.0 | 248.9 | 10.8 | 23.1% | -144.0 | 348.4 | 4.0 | 8.7% | 220.0 | 448.0 | 0.8 | 1.8% | 159.0 | 548.0 | 1.5 | 3.2% | 142.0 | 647.7 | 0.9 | 2.1% | -99.0 | 847.0 | 1.0 | 2.2% | 57.0 | 0.0 | 0.0 | 0.0% | 0.0 |
| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
|
B-Phase |
UPS-I | 10 | 10.4 | 3.01 | 0.92 | 0.96 | 49.7 | 239.7 | 1.8% | 45.4 | 28.3% | 4.2 | 95.9% | 149.2 | 0.8 | 1.7 | 123.0 | 248.7 | 11.2 | 24.8% | -150.0 | 348.2 | 5.1 | 11.3% | 14.0 | 477.7 | 0.7 | 1.6% | 150.0 | 547.2 | 2.1 | 4.7% | 120.0 | 646.6 | 1.6 | 3.4% | 101.0 | 845.7 | 0.6 | 1.2% | 36.0 | 0.0 | 0.0 | 0.0% | 0.0 |
|
UPS-II | 10 | 10.4 | 2.77 | 0.93 | 0.96 | 49.7 | 239.7 | 1.8% | 44.4 | 25.3% | 3.9 | 96.8% | 150.1 | 0.6 | 1.4 | 177.0 | 250.0 | 9.6 | 21.8% | -151.0 | 349.7 | 4.1 | 9.3% | 23.0 | 449.1 | 0.9 | 2.0% | 52.0 | 548.6 | 1.1 | 2.4% | 122.0 | 647.7 | 1.2 | 2.8% | 102.0 | 847.0 | 1.0 | 2.3% | 40.0 | 0.0 | 0.0 | 0.0% | 0.0 |
|
UPS III | 9.84 | 10.3 | 2.99 | 0.92 | 0.96 | 49.8 | 239.7 | 1.8% | 44.5 | 24.5% | 3.6 | 97.0% | 149.3 | 1.1 | 2.5 | -45.0 | 248.9 | 10.0 | 22.4% | -130.0 | 348.4 | 3.3 | 7.4% | -6.0 | 448.0 | 1.9 | 4.3% | -139.0 | 547.5 | 2.6 | 5.9% | 164.0 | 647.0 | 1.0 | 2.1% | -140.0 | 847.0 | 1.2 | 2.7% | 68.0 | 0.0 | 0.0 | 0.0% | 0.0 |
Thanks & Regards,
Sanjeev