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Participant

Join Date: Oct 2010
Location: British Petroleum Pakistan Badin
Posts: 3

Stress Bend

07/04/2011 3:54 PM

Dear Colligues,

this issue is faced today when we were replacing leaky portion of flow line in 4 inch dia flow line and adding pup piece almost 20 feet

when we place this pup piece between both ends of flow line, it was a much difference in their exact axis( both were not in same plane) Pic is attached

so we pulled the existing length with crane and forcelly matched the joint fit and welded

but after welding when joint was left free after welding, a bend due to stresses produced

plz tell me its acceptance criteria and discuss about situation

regards

Nauman

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Guru

Join Date: Oct 2008
Posts: 42355
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#1

Re: stress bend

07/04/2011 4:33 PM

"so we pulled the existing length with crane and forcelly matched the joint fit and welded"

Is this is an accepted BP practice?

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Anonymous Poster #1
#5
In reply to #1

Re: stress bend

07/07/2011 1:16 PM

lyn

no it is not an acceptable practice in BP

but we are working on this issue , how to resolve it

when a joint forcely matches for welding ,and observe a distortion from its actual path what would be the acceptance critera to reject such practise

plz

guide me if u can

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Guru

Join Date: Feb 2008
Location: Van Nuys, CA
Posts: 563
Good Answers: 33
#6
In reply to #5

Re: stress bend

07/07/2011 1:34 PM

"no it is not an acceptable practice in BP"

What IS the accepted practice?

"how to resolve it"

Simply put, don't "forcefully" insert a replacement section.

"what would be the acceptance critera to reject"

Ideally, your company should provide the criteria, which would be based on standards established by an appropriate engineering organization. For example, we have the American Society of Mechanical Engineers (ASME) and the American Welding Society (www.aws.org).

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Guru
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Join Date: Mar 2010
Location: In the pool because it is too hot.
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#2

Re: stress bend

07/04/2011 7:03 PM

A nice bend is also beautiful. As the picture shows, I see no way to do it straight on, since both ends do not seem to be in line.

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Associate

Join Date: Mar 2011
Posts: 29
Good Answers: 1
#3

Re: stress bend

07/05/2011 6:47 AM

As the photograph suggests, the lack of alignment appears due to bend in pipe route. It would be better to cut main pipe on both ends, instal straight lengths from both ends with a pipe bend in between where lengths meet. I am only estimating the solution with a conventional water piping system layout

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Guru

Join Date: Sep 2009
Posts: 1056
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#4

Re: Stress Bend

07/05/2011 9:14 PM

This gives me a clue why it leaked in the first place. And if you don't remedy the cause it propably will again. What's the fluid-soil temp differences range? S.M.

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Guru
Engineering Fields - Mechanical Engineering - New Member India - Member - New Member

Join Date: Aug 2008
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#7

Re: Stress Bend

07/13/2011 6:17 AM

Pulling and adjusting the axis is a normal practice in piping up to some extent, but effort should be to make it stress free as far as possible. Here, after welding pipe got bent means stress is too high. Better to redo the job.

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Anonymous Poster (1); dvmdsc (1); Geon Melek Zahir Ahsan (1); lyn (1); pantaz (1); pritam (1); SimpleMind (1)

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