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Join Date: May 2011
Location: Brisbane, Australia
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LED Lighting in Industrial Situations

07/28/2011 10:54 PM

I am trying to convince some of the decision makers in my company to switch to LED lighting for the new compressor building we're erecting. I thought 24w floods in the upper floor section mounted about 4 - 5 metres above the walkway and "fluorescent" type tube lights for the under floor area. Does anyone have experience with this type of lighting in industrial situations and can give me thoughts and ideas on the effectiveness of the lighting, colour, reliability. The sceptics are somewhat reluctant to change from the old mercury vapour and fluorescent solution.

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#1

Re: LED Lighting in Industrial Situations

07/29/2011 8:27 AM

Companies like Philips and GE are working on LED lighting for general uses in homes, offices and factories. Currently, the offerings are limited and expensive. Perhaps the biggest use of LEDs right now is in the displays industry, for TVs, cell phones, laptop computers, etc.

One of the big issues is color rendering, since LEDs cannot produce the preferred continuous spectrum that matches an incandescent lamp or sunlight. A pigment in paint or cloth or plastic (an orange dye for example) may appear as one shade of a color in sunlight, but look significantly different (perhaps red or brown) under LED lighting. Many industries cannot tolerate that, and need LEDs with high color rendering index values.

Perhaps you should research the development of commercial/industrial LED lighting and see where the industry is going, then recommend to the decision makers that their design allows for an easy transition to LED lighting in a few years when the LED lamps have improved and are less costly.

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#6
In reply to #1

Re: LED Lighting in Industrial Situations

07/31/2011 3:18 AM

You can refer to : www.lumycompdesign.com (CREE LED Solution Provider - Europe)

for dedicated design under you factory requirements (Index, Power, Luminosity, life-span and price - by a customer request)

Any needed product will be designed and produced in short time.

Design is for free.

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#2

Re: LED Lighting in Industrial Situations

07/29/2011 10:34 PM

LED lamps, if they are properly cooled and rated for their task will last for their 50,000 to 100,000 hours and use less power. Fluorescent lamps are good for less than half that. So if they must be changed 3-4 times and use more power a life equation can be solved incorporating these costs.

Here is one for flourescents, if will serve for LEDS as well, just change the values. You may also find an LED one, but they are made by LED makers and have a bias

flourescent costing

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#3

Re: LED Lighting in Industrial Situations

07/30/2011 2:03 AM

This company does not have a flood light and there bulbs are not due for sale until the end of this year but they are worth checking out for superior light output upfront cost and life span.

http://www.switchlightbulbs.com/

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#4

Re: LED Lighting in Industrial Situations

07/30/2011 3:03 AM

Contact one of the potential suppliers and have them set up a demonstration in one of your existing buildings. Presented together with a written estimate of the operating cost savings, a spiel about showing the company has green credentials, and an assessment of the PR value to the company, that should convince the bean counters. The other detractors will usually follow the money.

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#5

Re: LED Lighting in Industrial Situations

07/30/2011 9:30 AM

Regards.

The trend to newly developed devices may be attractive shows but may not be fully alternate to Natural light spectrum [Sunlight].

IIncandescent bulbs are the nearest approach so far but not a good conversion one and life due to which an economical one is preferred, but the drawbacks in damaging eyesight and definition is generally ignored.

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#7

Re: LED Lighting in Industrial Situations

08/01/2011 9:47 AM

Led lighting in the commercial field has come a long way. One good source of info is pathway lighting (http://www.pathwaylighting.com/). They have wide variety of led lighting options and knowledgeable staff to help answer any of your questions since they sell both florescent and led lighting packages.

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#8

Re: LED Lighting in Industrial Situations

08/07/2011 11:10 AM

I have not checked out LED lighting lately, but two things to consider in your application: 1. If you're using conventional ballast, watch out for stroboscopic effect with moving machinery. Rare but dangerous. No such problem with LEDs! 2. You might want to consider metal halide lamps as part of your proposal (with electronic ballast), but restriking time could be a problem. 3. LED luminaries can be quite innovative and direct light in ways that conventional luminaries may struggle to achieve. It can assistbin reducing glare, for example. And I like the other ideas mentioned too, future-proofing your installation, life-cycle cost comparison, etc.

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