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Welding on a Stress Relieved Vessel

09/05/2011 1:16 PM

Dear all, Can anybody tell me whether it is OK to do welding (cleats) on a stress relieved vessel (MOC: SA516 Gr 70, 22 mm thick). Are there any code requirements to be followed for the same please do tell. That will be of great help. I have seen the PWHT requirements for newly fabricated vessels in ASME Sec 8, but was wondering what shall be the requirements for in service equipment.

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#1

Re: Welding on a Stress Relieved Vessel

09/05/2011 3:17 PM

I think this requires a contractor with an ASME "R" stamp for field repair or modification of vessels, and also some type of in-the-field PWHT equivalent to any PWHT on the original vessel.

Rather than that approach, how about making a "riser clamp" that surrounds the vessel?

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#2

Re: Welding on a Stress Relieved Vessel

09/05/2011 11:34 PM

You can weld or making any required repair in a vessel which previously PWHT using qualified welding contractor, and that contractor must hold certificate of authorization R-stamp (by NB) only in case of that vessel was granted one of the following certificates of authorization U, U-2 or UM-stamp (by ASME) as a demand for reserving the warranty, guarantee and valid insurance.

And you can proceed a local PWHT for the welded portion only with applying the rules of code.

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#4
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Re: Welding on a Stress Relieved Vessel

09/06/2011 1:59 PM

Thank you all for the specific answers! What I come to know about is that a stress relieved, in service vessel can be weld repaired, but has to undergo PWHT as per the code requirements again after the repair is carried out. What if the vessel is not U stamp? Do we still require the fabricator to be R-stamp by NB (have not understood what it means)? What are the precautions one should take while carrying this type of work form a non R- stamp contractor?

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#7
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Re: Welding on a Stress Relieved Vessel

09/06/2011 4:01 PM

Dear mahesh_4754,

As you know, PWHT (Post Weld Heat Treatment) means a stress relieving after completion of welding. And if the vessel is not U-stamped, hence no need to call a fabricator who holding a certificate of authorization R-stamp, but you have to call a qualified fabricator, and I recommend a witness by an Authorized Inspector AI (or AIS) as a 3rd party.

Very Important Note. For doing that PWHT, not only the vessel must be out of service, (out of service not necessary need to dismantle the vessel from its foundation if it possible to doing the PWHT at its location at plant) but also the vessel must be very clean and gas free.

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#8
In reply to #7

Re: Welding on a Stress Relieved Vessel

09/06/2011 4:30 PM

Localized PWHT for a girth weld of a pressure vessel

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#3

Re: Welding on a Stress Relieved Vessel

09/06/2011 7:05 AM

Like the other two answers, you need to be up on requirements for welding any pressure vessel. If by chance your not or the contractor is not, very bad things can happen, like what happened a few years ago in northern Indiana. Contractor welded a high pressure vessel and it then ruptured killing several people along with the welder. Contractor was not certified in these repairs. Need to look at what your doing with a careful eye. Asking questions such as yours, does prevent injuries. Good Job!

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#5

Re: Welding on a Stress Relieved Vessel

09/06/2011 2:05 PM

Sorry, I just couldn't resist sharing my optical blunder... at first the title of the thread appeared to be, "Wedding on a Stress Relieved Vessel."

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#6
In reply to #5

Re: Welding on a Stress Relieved Vessel

09/06/2011 2:11 PM

you might be out of your mind, body, soul and whatever you have!! sorry couldn't resist my sense of humor!!

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#9
In reply to #6

Re: Welding on a Stress Relieved Vessel

09/06/2011 4:42 PM
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#10

Re: Welding on a Stress Relieved Vessel

09/08/2011 11:41 AM

Truly speaking, the answer is No. If the situation warrants, it is to be carried out by authorised agency by followowing the procedure.

Rajeswari.

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