Unless there's a good reason to use stainless (eg corrosive environment) why would you consider it? Galvanized steel and stainless steel are similar strength and galvanized is cheaper. Also easier to work, wrt welding, thread spalling etc.
Codey
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Nononononononono! Don't weld galvanised steel! The fumes are highly toxic!
Cold-dip galvanise after welding and clean-up? No problem.
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Zinc is used in large quantities in the manufacture of brass, galvanized
metals, and various other alloys. Inhalation of zinc oxide fumes can
occur when welding or cutting on zinc-coated metals. Exposure to these
fumes is known to cause metal fume fever. Symptoms of metal fume fever
are very similar to those of common influenza. They include fever
(rarely exceeding 102o F), chills, nausea, dryness of the
throat, cough, fatigue, and general weakness and aching of the head and
body. The victim may sweat profusely for a few hours, after which the
body temperature begins to return to normal. The symptoms of metal fume
fever have rarely, if ever, lasted beyond 24 hours. The subject can then
appear to be more susceptible to the onset of this condition on Mondays
or on weekdays following a holiday than they are on other days.
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Thanks, the implication of that is the welding still works OK. It wouldn't surprise me if welding of galv steel goes on. If it's outdoors (structural steel likely to be) keep upwind of the workpiece. If indoors, use an ordinary fan to disperse fumes. Keep other workers out of the way, of course.
Codey
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Give masochists a fair crack of the whip