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Working on the Doyle Rotary Prototype Again

12/04/2011 7:30 PM

We've finally got some progress to show to you guys. We've been busy with work, school and many side projects but my dad recently got back to machining and buying pieces for the prototype.

He ordered and cut the wrist pins that connect the rods to the mounts on the outer housing. These pins still need cross holes to be cut for oil to flow through the rod.

He has also received a quote to chrome plate the sealing plates and sleeves. The plates are the surfaces that the side and corner seals slide across and the sleeves are the surfaces that the apex seals slide across. You can see the ports cut into the sleeve in the picture. The plates and sleeves are currently machined over-sized so that they can be ground down to size and then chrome plated.

My dad has also ordered the apex, side and corner seals. He is keeping a kind of blog at the DRE site in the comments under the video. He is keeping track of his day to day progress. I will still try to post updates here from time to time.

On a side note, we finally got my bug motor running (we've been making stabs at it since January) and I plan to put it into my bug of the holidays. You can see us cranking it up here.

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#1

Re: Working on the Doyle Rotary prototype again

12/04/2011 7:47 PM

Kudos to the both of you!

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#2

Re: Working on the Doyle Rotary Prototype Again

12/04/2011 9:03 PM

Way cool man...I'm intrigued by the design and wish you success...

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#3

Re: Working on the Doyle Rotary Prototype Again

12/04/2011 10:52 PM

We can see how you are juggling school and more than one project, and are delighted to see your updates when they can happen. You have lots of fans here rooting for your success.

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#4

Re: Working on the Doyle Rotary Prototype Again

12/06/2011 12:30 PM

It's dismaying how hard it is in America for productive people like you and your father. You are upholding the best traditions of American innovation. There is, unfortunately, a chorus of curmudgeons who routinely dis inventions and inventors. I see you have met some of them here. One even went so far as to accuse you of "fishing for development money" -- as if that's a crime. Why not look for support among engineers? Without troubling themselves to look at the technology, they confidently opine that it is a sinkhole for money that won't work and is a scam. I read through the other blog entries on this, and I commend you for stoutly maintaining your position with well-stated answers and for not giving up and becoming another embittered cynic who takes pleasure in discouraging talent.

I suggest that you assist the exhaust flow with a supplemental blower, since you don't have the conventional push (noise) of the prematurely opened exhaust port, you will need to assist with a pull. Assisted exhaust will reduce backpressure and enhance exhaust pulse scavenging to thoroughly evacuate the cylinder.

Your patent application does not appear to be published yet. Is this 2001 patent your IP? http://www.freepatentsonline.com/6253717.pdf

There is support now for nascent technologies with disruptive potential. See http://www.businesswire.com/news/home/20111013006631/en/Khosla-Ventures-Raises-1.05-Billion-Fund

One of the ventures that Khosla is backing is Ecomotors http://www.ecomotors.com/This opposed piston engine claims to be 15-50% more efficient and smaller and lighter. I think you will find Khosla's message about the new prospects for innovation heartening: http://www.khoslaventures.com/presentations/Innovation_9_8_11.pdf

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#5

Re: Working on the Doyle Rotary Prototype Again

01/19/2012 4:40 PM

Time for an update:

My dad has finished all five sections of the crankshaft. In the images you can see the pieces assembled next to the cylinder block and then on the test stand. You can clearly see the slots and holes for the Wankel apex, side and corner seals. We have test fitted the apex and corner seals and they fit nicely into the crankshaft.

The sealing plates and sleeves have been chromed. First they were ground to be perfectly round and then they were flash chromed. Instead of the apex seals rubbing against aluminum and eventually locking up, they will glide across the chrome plated surfaces. With luck, this should allow the prototype to run long enough for some initial testing.

Today my dad heated up the cylinder block and installed the middle sealing plate and the two sealing sleeves. You can see them aligned with the ports in the pic of the cylinder block.

A few parts still need to be machined, gathered and/or purchased but it is making good progress. As I said last time, my dad is keeping track of his progress (with photos) on our site. His comments are now under the video on the homepage. I will also post here as he gets closer to firing it up.

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#6
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Re: Working on the Doyle Rotary Prototype Again

01/19/2012 5:20 PM
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