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Guru

Join Date: Jul 2008
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Saving the EMD

12/07/2011 11:37 AM

Any one out there in our community using EMD's for medium speed diesel/electric generation or propulsion?

These have been my specialtie for most of my years, it sickens me to see that there are so many people that are so happy to re-power to the "throw away" engines like Cat and MTU.... When I later have descussions after the fact, the client will always use polite words for his new equipment like "deilcate", etc. Mass produced junk better fits the real description.

There are options to make your EMD Tier II compliant, much more economical than a re power.

I find that in most cases, engine complaints are solved by proper parts, calibration and operation.

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Guru
Engineering Fields - Electrical Engineering - Been there, done that. Engineering Fields - Control Engineering - New Member

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#1

Re: Saving the EMD

12/07/2011 11:55 AM

Please define your acronyms in your message. I don't want to waste time guessing what you mean by EMD, or MTU. An Engine Monitor Display is likely on all machines fabricated by Caterpillar. An Estrela Mountain Dog could certainly ride in an Earth Moving Device. But I don't think that these engines work by ElectroMagnetic Discharge. Now how in the world does the Maximum Transmission Unit have anything to do but display this jargon faster.

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Guru

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#4
In reply to #1

Re: Saving the EMD

12/07/2011 12:49 PM

Sorry redfred, Electro Motive Division (EMD) Specifically the 567, 645 and 710 two stroke models. Actually a locomotive, but the engine and generator as well as its traction motors have been used in the drilling and marine industry for years

MTU is part of Detroit Diesel, dont really care what the acronym stands for...

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Guru

Join Date: Dec 2005
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#8
In reply to #4

Re: Saving the EMD

12/07/2011 11:06 PM

With a claimed (up to) 26,000 hours between overhauls Motor Turbine Union probably don't regard the 4000 series as a throw away.

Delicate is still a good description though, any stray current from the Alternator field circuit (common with GE these days of make it cheaper and elsewhere) and it is curtains for the bearings. It is essential to maintain the crankshaft grounding device carefully to stop the problem. Oddly the same crummy rotors don't kill Cummins.

Apart from the MTU 4000 and the new Cat C175, high horsepower engines are mostly pretty old at the core. The EMDs you speak of decending from the Winton, GE from Cooper Bessemer and of course Cummins have had the KV50 for ages, a quick stroke job and it is the QSK60. The QSK78 is a new design but borrows heavily on the KV50 and the 12V170 Komatsu from whence it came.

The fast ability on line that you speak of is a definite bonus for emergency power something shared with little sister, the Detroit 2 strokes. Emissions were one thing that got the Detroit 149s, as was noise, fuel consumption and the inability to get above 100hp per cylinder reliably (a lot to expect from 2.25 litres). It all went back to lack of investment at critical now long past times, so it became easier to hive the division to Diamler Chrysler's MTU Friedrichshafen than to go it alone. Diamler Benz have since hived off MTU Friedrichshafen (High HP Diesels) but kept MTU Munchen (Gas Turbines). Parts of Detroit Diesel also went too and parts kept (Highway Diesels).

GE's partnership with Duetz for the 6000hp Locomotive Diesel didn't end well. The Higher HP Loco Diesels may yet fall into Cat's hands. I fully expect MTU to end up in the CAT portfolio now that they (CAT) are on the acquision trail so firmly, assuming of course that Komatsu don't wake up and buy it first.

So sadly the EMD 2 strokes are just about the last girls standing from the golden age of land based 2 strokes. Marine of course is another story, a Sultzer story.

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Guru
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#2

Re: Saving the EMD

12/07/2011 12:02 PM

Isn't this an example of natural selection? Market forces? "Adapt and survive"?

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Guru

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#3
In reply to #2

Re: Saving the EMD

12/07/2011 12:42 PM

Yea so I've been told, its time to be skilled with a lap top to keep working on modern day medium speed engines....

Still dont have to like it.

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Guru

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#5
In reply to #3

Re: Saving the EMD

12/07/2011 5:17 PM

I worked in McCook during the manufacturing revisions from 645 to 710 engines. About the same time GE was making major inroads into GM's locomotive business by building a product less expensively, but also less maintenance friendly. Railroads accepted the product, and GM has been working to regain the market share lost.

Recently, EMD has bought itself out from GM and is an independent company. Due to emissions issues, they have developed a 4 stroke along with the 2 stroke engine models. I believe they still support the 645 and maybe the 567 engines, but the newer equipment is pushed as more efficient, more powerful, and better economics.

EMD has had to make many changes to stay in business. When I drive by the McCook plant I barely recognize the place. Change is hard, but often it is necessary for survival.

I will enter the 21st century when they drag me in kicking and screaming!

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Guru

Join Date: Jul 2008
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#6
In reply to #5

Re: Saving the EMD

12/07/2011 5:31 PM

GE has made a good alternative to the EMD, its the L-250. Very impressive so far, but nothing will ever come close to the old two strokes that EMD offered as far as reliability and performance. Actually the 710 is still in production, but I would think given the trend that its just a matter of time.

The 645 and 710 stand by E-generator sets easily go from stand by 0 rpm to full rated load 3000 +/- kw in less than 10 seconds.

The 4 stroke EMD had tried has been basically a failure (the H series).

What gets me is that GE reps are not marketing the good alternatives and letting these other junk engines get a good foot hold.

Both EMD and GE offer a Tier II emissions kit for the 645 and 710 engine, but once again they are not pushing this alternative.

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Participant

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#7

Re: Saving the EMD

12/07/2011 10:46 PM

I have worked with diesel engine company in India for more than 11 years and would be happy to help you, if possible with my network. I am currently helping many other brands in India. Pl detail me at . Regards. Sanjay

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