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Air Velocity Calculation in Pipes

12/19/2011 2:30 AM

Hi guys,

I want to calculate air velocity or volume flowrate in 0.5" (2mm thickness) tube. Air is stored at 100 bar pressure. Then air pressure is reduced (with the help of Reducing Valve) to 10bar pressure and then air enters 0.75" (2mm thickness) tube. Now the tube (0.75") enters into a tank (which is pressurized at 2bar). Please help me how can I solve my problem. Can I use Bernoulli equation? I also found a formula for air velocity calculation which is V= (25000 DP/L)Squareroot

while V = Air velocity in feet per secondD = Pipe inside diameter in inchesL = Length of pipe in feetP = Pressure loss due to air friction in ounces-force/square inch

Can I use this one for my calculations?

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#1

Re: Air velocity calculation in Pipes

12/19/2011 2:53 AM

piping_engineer, eh?

For your application, the Colebrook equation would probably be better.

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#2
In reply to #1

Re: Air velocity calculation in Pipes

12/19/2011 3:12 AM

A rose by any other name.

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#3
In reply to #2

Re: Air velocity calculation in Pipes

12/19/2011 11:21 PM

You sir are a master of subtlety. Thumbs up.

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#8
In reply to #3

Re: Air velocity calculation in Pipes

12/20/2011 10:26 AM
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#4
In reply to #1

Re: Air velocity calculation in Pipes

12/20/2011 12:09 AM

Piping Engineer,

You cannot use Bernoulli equation for that problem. You have to use the complete energy equation and use the Darcy-Weisbach equation to represent the head loss in the energy equation. The equation you quoted for velocity may be correct but you have to check all the assumptions made to arrive at the factor 25000 in the equation and make sure they apply to your case. Those assumptions include:

i) The flow is turbulent.

ii) Value of friction factor (which depends on pipe material & diameter only, for high Reynolds number flow)

iii) Air density

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#9
In reply to #4

Re: Air velocity calculation in Pipes

12/20/2011 1:23 PM

You're right in telling him that he can't use Bernoulli here because it's compressible flow. However, using Darcy-Weisbach for friction won't make much of a difference though. He doesn't want to try to solve the energy equation using compressible flow by hand.

Check Crane Technical Paper 410. You can probably find a good way to calculate it in there.

I would be willing to bet though that dropping the pressure from 100 bar to 10 bar gives you sonic flow. If you have no expansions in the line, I'm guessing your velocity is Mach 1.

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#11
In reply to #9

Re: Air velocity calculation in Pipes

12/20/2011 2:51 PM

As Tornado Posted in 1 Colebrook Equation is the one to use it factors in Darcey friction loss.

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#12
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Re: Air velocity calculation in Pipes

12/20/2011 3:34 PM

Well I hope you guys have more experience working with this than I do because just looking at this from old college knowledge, I would think that air friction is relatively negligible. You can find this velocity using Gas Dynamics and not Colebrook equation for friction factor.

Static pressure is 100 and back pressure is 10. So P/Pt is 0.1. If I remember right the ratio you need for sonic flow is roughly 0.5. Therefore, this should be sonic flow (at least) coming out of the reducing valve. When you expand to the larger diameter pipe, it could reach supersonic. I would use Mach tables and Gas Dynamics first but like I said, I've never worked with this before. Just a guess

Also, doesn't Darcy-Weisbach also assume incompressible flow?

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#5

Re: Air Velocity Calculation in Pipes

12/20/2011 1:44 AM

This tool is designed for that purpose: http://www.vpinstruments.com/tools/calculator/flow_velocity.php

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#6

Re: Air Velocity Calculation in Pipes

12/20/2011 2:53 AM

The flow rate "Q" depends on the Area "A" and velocity "V".ie, Q=AXvArea in meter squareV- meter /hourQ= cubic meter per hour.so rearranging the equation we will get the velocity of fluids in pipesNB. Area of pipe is 3.14x inner dia square/4

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#7

Re: Air Velocity Calculation in Pipes

12/20/2011 10:03 AM

What is the problem?

Is this home work?

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#10
In reply to #7

Re: Air Velocity Calculation in Pipes

12/20/2011 2:48 PM

Yes it is Year one home work at Cal- Poly

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#13
In reply to #10

Re: Air Velocity Calculation in Pipes

12/20/2011 4:54 PM

Hmm....I used to do my home work at the cafeteria with books, friends, and gallons of coffee..."Internet"? What dark magic is this?

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#14
In reply to #13

Re: Air Velocity Calculation in Pipes

12/20/2011 5:31 PM

Yes I remember late nights on State Street in the apartment over the Ace Hardware, single light burning, coffee percolating (took my moms percolator when I left) and the cup of soups, lots of cup of soups, beef, chicken and the ever not so favorite shrimp.

But it was cheep by the case and came previously assorted.

Now we have 4 kids, recently we have had to go through detox with our daughter while keeping a stiff upper lip for our grand daughter and also keeping our 18 year old on the straight and narrow (which is easy since he has seen his sisters life rot due to prescribed and non prescribed drugs). At times the cup of noodles seems comforting, though the pressures were great and the stress was there to succeed, it was just me.

But I will say My kids have given me more sunshine in the past 32 years of their lives than Rain, and no matter the problems they are mine to love.

Sorry that got kinda sappy, but happy holidays and happy new year.

NO GO DO YOUR OWN HOMEWORK LIKE WE ALL HAD TO DO!

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