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Start A Free Spinning Motor

01/05/2012 12:11 PM

A motor, not connected to the supply yet, is free spinning:

-It will generated some back emf to the stator windings, won't it? Any safety concerns?

-If the motor is started, say when it is free spinning at the half rated speed in the right direction, how to est. the starting current? And, in the opposite direction?

DWong

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#1

Re: Start a free spinning motor

01/05/2012 12:21 PM

What type of motor?

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#2

Re: Start a free spinning motor

01/05/2012 12:25 PM

A motor will only generate back-emf if there is a magnetic field within it with which to create a back-emf. Permanent-magnet motors will be fine, though other types may vary.

Is this a real-world situation or something academic? What size motor? What type of supply?

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#3

Re: Start a free spinning motor

01/05/2012 12:26 PM

A motor, not connected to the supply yet, is free spinning: What makes it spin?

It will generated some back emf to the stator windings, won't it? What kind of motor is it? Need ratings also! Note: If there is no magnetic field, there will be no emf.

Any safety concerns? Such as?

If the motor is started, say when it is free spinning at the half rated speed in the right direction, how to est. the starting current? And, in the opposite direction? What kind of motor is it? How much inertia is involved?

We would love to help but you must be more specific. Otherwise, this looks a lot like a "think it through" type of homework problem.

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#4
In reply to #3

Re: Start a free spinning motor

01/05/2012 2:33 PM

Sorry guys for not providing the details but his is not a "think it thro" problem.

The motor drives a ship's propeller. When the propeller is not driven by the motor and ship is make way (by other propulsion units), the motor will spin freely in the direction depending on the pitch and which way the ship is moving.

It is a squ.cage induction motor, 4160 V, 152 A, 900 KW, 0.86 pf at 1784 rpm. No info about the inertia.

If the connections at the motor need to be checked, with the supply isolated, while the motor is free spinning, the back emf, if any, could be a safety issue or not?

Thank you.

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#6
In reply to #4

Re: Start a free spinning motor

01/05/2012 6:10 PM

Is this an azipod drive system? I don't think back EMF would be the issue, but the motor being turned into a generator. I think the question should be. Can a driven squirrel cage induction motor, become a generator?

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#8
In reply to #4

Re: Start a free spinning motor

01/05/2012 7:41 PM

I would check with the supplier...but it should be easy enough to check with a multimeter...or perhaps you would feel safer with one of these...

http://www.sears.com/shc/s/p_10153_12605_SPM2798655702P?sid=IDx20101019x00001a&ci_src=14110944&ci_sku=SPM2798655702

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#10
In reply to #4

Re: Start a free spinning motor

01/06/2012 3:15 AM

useful information. To reduce delays next time, please post all relevant information in the original posting.

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#5

Re: Start A Free Spinning Motor

01/05/2012 4:50 PM

An induction motor derives its excitation from the supply, once you have opened the breaker the voltage will rapidly decay to zero. To be safe I would short the leads together and ground them (depending upon the ship's electrical system), then do your tests.

A round-rotor squirrel has its residual magnetism spread evenly across the surface of the rotor so there is no identifiable pole structure. A salient pole wound-rotor induction motor on the other hand, may have sufficient residual magnetism to create a varying magnetic field that generate a voltage that might be sensed by certain types of instrumentation.

As far as starting with partial rotation: if the motor is turning at half speed in the "right" direction you should have no problem, the inrush current will be roughly half of the normal starting current; however, I would advise against doing it if the propeller is turning the shaft at half speed in the "wrong" direction since the slip frequency will be 150% of the normal starting and so will the starting current. Unless the motor is designed for that type of duty everybody on board will feel the effects. As others have said, the inertia of the prop and the shaft plus the effect of the pitch could be problematic.

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#7
In reply to #5

Re: Start A Free Spinning Motor

01/05/2012 7:13 PM

"... the inrush current will be roughly half of the normal starting current; "

Sorry, I do not agree. INRUSH is the current that establishes the magnetic fields in the motor stator coils. That would not change just because the rotor is already spinning inside of the stator.

Starting current, defined as being AFTER the inrush current, has two salient components; Flux penetration into the rotor to establish ITS magnetic field strength and acceleration time. Even on a spinning motor, your flux penetration again is no different, so the MAGNITUDE of the starting current will still be the same. In fact the same holds true for electro-mechanical reduced voltage starters such as Autotransformers and Star-Delta starters. If the transition from start to run is too early and the flux has not fully penetrated the rotor yet, the there is a "transition spike" of current that is known to be the same magnitude of the locked rotor current. That is why it is critical to ensure that the transition happens only after the motor has reached 80-90% speed, because that is when the flux has fully penetrated. However on a motor that is already spinning at half speed the acceleration TIME will be shorter by half and thereby the starting ENERGY will be cut in half.

The same is true of starting in reverse to the direction of motion. The inrush and starting CURRENT will not be different, but the starting ENERGY will be significantly higher, and the amount of torque stress is therefore much higher as well. That is why starting a motor that is spinning backward is not advisable.

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#9
In reply to #7

Re: Start A Free Spinning Motor

01/06/2012 1:26 AM

Thank you. My text books do not have this kind of info.!

Your explanations correspond to what I have observed but I do not have the knowledge to interpret them.

The drive motors have star-delta starter which can be in manual or auto mode.

When starting the spinning motor (not very often), sometimes it did cause the motor winding high temp. alarm. Probably the motor was spinning backward before the start then.

We are not as sensitive to the vibrations from the drive motors during start up, not only because of their location but also we are so used to the heavy impacts from closing the breakers (located in the control room) every time these motors start; these impacts shake the whole control room.

DWong

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#11
In reply to #9

Re: Start A Free Spinning Motor

01/07/2012 11:37 AM

If you are getting motor heating alarms on a star-delta started motor, that could be an indication that your transition time is too long. It's a delicate balance; too soon and you might as well not have it, too late and you stop accelerating and heat up the motor needlessly. Proper setup dictates that you observe a normal start and set the transition rime to correspond with the motor being at 80-90% speed. Most people don't know that and many instruction manuals fail to mention it. That's why I NEVER recommend star-delta starting, and I think it should be outlawed on any motor where the load changes from start to start. For a few more dollars (or whatever your denomination is) solid state out performs it every time.

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#12

Re: Start A Free Spinning Motor

01/09/2012 4:31 PM

Thanks guru Jraef,

It cleared some of my concepts too..

:) If you can send any link of the literature that describes this phenomenon, that would be of help more.

Best regards.

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