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HVAC Balancing

04/25/2012 10:20 AM

You have two occupied brick 2-story buildings of different footprints, being air condtioned by 12 hvac units of different cfms, static pressures, and Btu/hs. You know the locale and orientation. You know there're no internal stairs. You know the whole of each floor is connected by halls and corridors, except for walled restrooms, break rooms, and kitchens. You know where the registers are in the drop-ceilings. All registers are equal in size and adjustable. You know the floor plan, with certain internal walls to the ceiling, and 6-foot cubicle walls. You know where the windows are. You know all hvac units are on the roof. You know the make, model, cfm, and static pressure of each hvac. You know certain offices are cold while others are hot.

You do NOT know the duct size or layout because you have no hvac plans from when it was built in 2000. You have incomplete plans for when the walls and furniture were re-arranged in 2002. You have incomplete plans from when it was modified again in 2004. Some of your plans are not to scale.

The client wants calculations for balancing the system. How would you do you it?

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#1

Re: HVAC Balancing

04/25/2012 11:32 AM

What does the TAB contractor have to say?

Never mind, I already know what he says. You can calculate all you wish, it will never be correct. This is why these specialized TAB contractors are used.

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#7
In reply to #1

Re: HVAC Balancing

04/26/2012 8:19 AM

TAB = ? The last set of plans from 2004 include a statement the system shall be balanced, but apparantly this was not done. The owner is currently in litigation with the installation contractor over this issue.

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#11
In reply to #7

Re: HVAC Balancing

04/26/2012 8:56 AM

Yes, TAB: Test, Adjust & Balance.

If it was not done, there are specialty contractors equipped to do so.

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#2

Re: HVAC Balancing

04/25/2012 2:46 PM

Stinks of homework.

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#8
In reply to #2

Re: HVAC Balancing

04/26/2012 8:20 AM

It is not.

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#3

Re: HVAC Balancing

04/25/2012 3:20 PM

Time and materials...

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#4

Re: HVAC Balancing

04/25/2012 10:16 PM

Only somewhat facetiously...:

1. Open all registers fully.
2. Run system.
3. Anybody gets too cold, close their register some; too warm, open some.
4. Rinse and repeat, keeping notes and making each successive move half as far as previous move.
5. Cross fingers and hope this converges to a satisfactory result.

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#5
In reply to #4

Re: HVAC Balancing

04/26/2012 12:06 AM

I don't think he's asking how to do the job, but rather how to bid the job....

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#9
In reply to #4

Re: HVAC Balancing

04/26/2012 8:22 AM

Your step 3: registers cannot be opened some if all registers are open fully.

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#6

Re: HVAC Balancing

04/26/2012 12:30 AM

An enhanced version of Tornado's-

First- turn off ALL units.

Then start one and determine which rooms it serves- document and turn off.

Start unit 2- same action.

Continue until all units have been validated and documented.

Go to roof and get name plate data on each unit- cooling capacity is enough.

Go to your "map" and match areas covered by each unit.

Calculate gross CFM for each at 400 CFM per ton of capacity.

Divide area of each outlet into CFM for average per outlet.

Check to see CFM per SF for each system- should be reasonably even, but probably not.

Check each area for high power items- copiers, lots of lamps, high number of computers, etc. Those areas heavily loaded will need about 40-50% more air than normal areas.

If an area is VERY light in loads, it will need about 75% of normal.

If an area is obviously grossly undersized unit capacity- advise Owner of problem and see if they can relocate people or loads.

Get out your balancing hood and adjust per above.

Have Owner check with occupants for feedback for a week, then report back to you.

Using input from Owner- recalculate needed airflow in problem areas and adjust.

Get another week worth of input and determine if you can do any more than you have already done.

Advise Owner of results.

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#10
In reply to #6

Re: HVAC Balancing

04/26/2012 8:39 AM

Thanks, energygod, GA. I see why your ratio of GA's to answers is so high.

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#13
In reply to #6

Re: HVAC Balancing

04/26/2012 11:08 AM

Well I'm afraid you've left out the first basic step, which renders all other info useless...and that would be checking the units to see if they are working at capacity...for all we know from the information given the air filters may just need to be changed...or they may not have filters at all, and the evap coils could all be dirty....in any case, this would be the first step...Lack of routine maintenance accounts for about 99% of cooling problems...

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#14
In reply to #13

Re: HVAC Balancing

04/26/2012 11:18 AM

You are correct. It was not stated by the OP what level of preliminary corrective action might have been taken.

However- once you started the "balancing" measurement effort, you would/should very quickly determine if plugging or related low airflow was a culprit. If you saw total CFM at less than about 375 per ton, it would raise a flag immediately and trigger a quick talk with the Owner.

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#15
In reply to #14

Re: HVAC Balancing

04/26/2012 12:18 PM

The a/c units would have to be thoroughly checked to insure proper performance, checking the filters and coils would just be the first step....Once the units were thoroughly tested, depending on any problems found, then you would move on to the next step if necessary...Most of the time this would solve the problem, after all if this is an existing system it was probably working well at some time in the past...This would have been determined on the initial contact with the customer though, it would be one of the first questions to be asked....ie; Hey this system isn't working...Was it working in the past? The troubleshooting process begins with the first contact with the client...Once it's determined that all the systems are working properly, then you would check the ductwork for leaks or damage....This troubleshooting process would continue until the problem was solved...

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#12

Re: HVAC Balancing

04/26/2012 10:45 AM

First, you have to know what you're starting with. Determine that by hiring a a highly qualified professional balancing firm to measure total CFM, inlet and outlet air pressure, fan RPM and amperage draw, fan motor rated amps and voltage at each HVAC unit. Using colored smoke they can determine each of the office spaces served by each HVAC unit. This will be detailed on the to-scale drawings they will provide as part of their services.

By running load calculations on each space you can determine the CFM required by each space at peak load. This will also determine if the existing HVAC units are of suffiecient capacity.

If this building has variable air volume (VAV)boxes you are in luck. If each HVAC unit serves an area with mutiple spaces and only one thermostat, you are in for a lot of comfort complaints.

If you are an experienced HVAC design engineer you'll know what to do. If you aren't I suggest you retain one before taking the first step on this project.

Good luck,

Lou Bindner

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#16

Re: HVAC Balancing

05/02/2012 10:25 AM

check this

www.ft3.biz

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#17
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Re: HVAC Balancing

05/02/2012 10:32 AM

Nobody likes a spammer.

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