Many years ago, I read an article about a DIY walk in freezer.I remember it used a standard window A/C unit, but the compressor and expansion valve was from a freezer.
It also used the freezer-type Freon, which at the time was 11, or 12, and the head pressure was of course, a lot lower.
I understand the basics of A/C and refrigeration, and I know the expansion valve size will depend on load and evap size, and how to determine superheat and sub cooling, to ensure proper operation of the compressor and expansion valve respectively, and how to properly charge the system, and have access to a set of gauges and vacuum pump.
I intend to use a manually adjustable expansion valve and adjust superheat accordingly, and incorporate an accumulator at the input of compressor and a receiver before the expansion valve, to ensure that no liquid enters compressor, and that no vapor enters expansion valve.
The chosen building will be well insulated,10ft x 10ft with lots of thermal mass(8"X8" brick-tile block ) inside of the cooled area.The hollows of the tiles will also be filled with Vermiculite.The outside will be spray-foamed and sheeted with SS.
I am trying to build this with materials I have on hand to minimize cost, and so far I have almost everything listed.
I have not performed a load estimate calculation yet, but I plan to design for worst-case heat load(Mid July).
Any suggestions for improvement, or critical things I have forgotten?