We mold layered dynema in an aluminum mold. The powers that be dictate we make two parts per mold, by laying in the first part, then "piggy-backing" the second one on top. The downside to this approach is tranfer of impressions and inperfections from one part to the other. We have an idea that if we put a material between the two parts, it will negate this issue. The parts are not flat, so this becomes quite an exercise.
The pressure applied on the parts when loaded in the mold is >4000 PSI, temperature >280 F. The material used to separate the parts in the mold can be as great as 3/8" thick. The question becomes what kind of material compostion is suitable for this application?