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Member

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Geometric Tolerance for Large Diameter Piece

10/16/2012 9:10 AM

I'm looking for a geometric tolerance value for circularity on a two large diameter parts .I'd also like to know what the minimum taper I could achieve over the respective lengths.

I have no idea what is achievable.

The circular structures are fairly thin with wall thickness approximately 12-15mm and are supported with rings and flanges to increase rigidity. All material is fabricated steel plate.

The first part has an OD of 2378mm and an overall length of 1186mm

The second party has an ID of 2854mm and an overall length of 1191mm.

I had originally hoped for a circularity value of 0.25 but I think this is unrealistic.

Any input would be greatly appreciated

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#1

Re: Geometric Tolerance for Large Diameter Piece

10/16/2012 9:59 AM

Flangeless pipes with that sort of diameter and thickness would have difficulty achieving better than +/- 3mm or so, as:

  • on their sides they would start sagging under their own weight, and
  • the manufacturing technique (seam welding?) would introduce distortions at the weld, even if the rolling were perfect, which it rarely is.

The flanges would help, though having attached the flange would rather restrict the amount of corrective stretching the item could withstand before the bolt holes no longer line up.

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#2

Re: Geometric Tolerance for Large Diameter Piece

10/16/2012 12:08 PM
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#3
In reply to #2

Re: Geometric Tolerance for Large Diameter Piece

10/16/2012 1:19 PM

Very good resource, thanks for posting. Very informative.

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#4
In reply to #3

Re: Geometric Tolerance for Large Diameter Piece

10/16/2012 2:49 PM

Thanks,

Hang around. There are good resources here. MatWeb is another fine site.

There are also some really sharp people here, in many fields.

Welcome to the forum.

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#5

Re: Geometric Tolerance for Large Diameter Piece

10/18/2012 2:35 PM

Another question that you should ask is what tolerance do you need. If you are over-specifying you will be adding cost/price unnecessarily. In the words of my design engineering professor, don't turn a 1 cent hole into a 10 cent hole (or into a 1 dollar hole) by tightening the tolerance without a reason. Only specify what is needed for the application.

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#6
In reply to #5

Re: Geometric Tolerance for Large Diameter Piece

10/23/2012 10:28 AM

A belated GA for that observation. Coming from the aerospace industry I saw this all the time. Out of 50 features, maybe 5 were critical but it takes time to tolerance individual features. Not to mention the cost of inspection. rejection, material review boards to determine criticality.

The designer saves 20 minutes, but costs 10 hours of extra work down-line.

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