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Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/25/2012 8:01 AM

We have tested one oil cooled 16V/8000Amps electroplating rectifier having following specifications:

Plain tank without radiators.

Tank Size: Length = 141cm, Width = 70cm & Height = 160cm

Oil Qty used = 1255 ltrs.

We have performed the short circuit test on this rectifier. During testing following data was noted:

Time Room temp(ºC) Rectifier temp (ºC) Rise temp (ºC)

2.00pm 29 ºC 29 ºC 0

2.30pm 29 ºC 40 ºC 11 ºC

3.00pm 29 ºC 54 ºC 25 ºC

3.30pm 29 ºC 64 ºC 35 ºC

4.00pm 29 ºC 76 ºC 47 ºC

I would like to know the losses of this rectifier and how to calculate efficiency of this rectifier

Please help me to calculate these as i am new in this field.

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Guru
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#1

Re: help to calculate efficency of 16V/8000Amps rectifier

10/25/2012 8:05 AM

The thermal efficiency is the total power flowing downstream of it divided by the total power flowing upstream of it. The above data don't contain sufficient information to be able to do the calculation.

However, it does state that it is from a short circuit test. As no useful power would be dissipated to the load in this condition, it could be said that the efficiency was 0%.

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#2

Re: Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/25/2012 9:50 AM

"Calculating efficiency of 16V/8000Amps electroplating rectifier"

% efficiency = output/input x 100%

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#3

Re: Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/25/2012 10:11 PM

Well you could try measuring the volt drop across the rectifier and use ohms law to calculate the power dissipation across it and hence efficiency (assuming the load is mostly resistive).

If the volt drop is too low to measure you may find it in the datasheets or manual. Don't bother trying to measure its resistance to figure out the dissipation as this won't give you an accurate figure.

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Guru

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#4
In reply to #3

Re: Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/25/2012 10:30 PM

I would be surprised if the fwd diode drop was not between .7 to 2 volts - again, need data sheets and currents through devices.

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#5

Re: Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/26/2012 12:02 AM

thank you all for your replies.

i want to know if there is some formula to calculate killowatt required to rise the temp of transformer oil from 29ºC to 76ºC from 2.00pm to 4.30pm

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#6
In reply to #5

Re: Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/26/2012 12:19 AM

Have you asked the transformer oil supplier for specifications on the oil?

You'll need that before anything else.

You'll also need all the specs of all the other parts and pieces.

I'd ask for some help from a transformer supplier, if I were you.

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#7
In reply to #5

Re: Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/26/2012 12:19 AM

No.

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Guru
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#8
In reply to #5

Re: Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/26/2012 7:15 AM

Such a formula would need to embrace the mass of the oil, its thermal capacity and the losses from the structure.

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#9
In reply to #5

Re: Help to Calculate Efficency of 16v/8000 Amps Rectifier

10/28/2012 2:41 PM

Sorry no, you would need to refer to detailed temperature rise graphs relating to current or power dissipation (etc) and these are not commonly available with this type of product.

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