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I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 9:27 AM

INTRODUCTION FOR CR4

I am posting in the Civil Engineering forum because I am presenting my own personal innovative idea for building with new-technology reusable bricks and tiles, without mortar, to make structures which can be dismantled as easily as they are erected.

These new reusable bricks and tiles will be required to be made from tougher materials than the usual fired-clay or ceramic used to make traditional building bricks and tiles. Instead, the bricks and tiles would be made from materials such as

  • metal,
  • reinforced concrete with rebar inside the brick,
  • ceramic-metal composites ("cermets") and
  • fibre-reinforced plastics.

DISCLAIMER!

THIS IS NOT AN ADVERTISEMENT OR A COMMERCIAL POST!

Although my idea is available now for building materials manufacturers to develop and put into production, it will require investment of time and money by innovators in the industry before these bricks and dowels can be available from builders' merchants. So this is for the future but I hope that for now, you will find my idea an interesting read.

So my post is not a

"engineering-related press releases, sales fliers, product announcements, or descriptions of your company"

OK, because I don't have a company, OK? All right? I am just this guy, an amateur engineer, no company, no job, with this idea I am telling you about OK? There's nothing to buy or sell here now. This is just my idea for you all to think about, OK, Ya'll got that?

OK, well if you are ready, I'll begin.

From the engineering consideration that regular tiles and bricks are far from optimal in terms of adding strength to structures, I've been considering that better would be this very particular 2D pattern of tiles and bricks illustrated in this image which I call "Tessellated I in Steel".

Representing a surface of "I"-shaped (rotated by 90 degrees, "H"-shaped) steel tiles. The shape is of square proportions, the column of the I being one third of the width of the square and the top and the base one quarter of the height of the square.

Here is an I-tessellation in paving stones -

But my pattern of I or H tiles or bricks is very specifically designed so that it can be developed into a more detailed 3-D design which introduces further efficient tile-to-tile / brick-to-brick interlocking or making-rigid features which solve some of the limitations and issues arising with structures made from conventional bricks and tiles.

Conventional brickwork structures need a weaker mortar layer to hold a brick wall together -

Conventional tiled structures need to stick tiles onto a mounting surface -

These limitations of those brick-to-brick or tile-to-tile bonding methods make for weaker and heavier brick and tile structures than is ideal in some engineering applications.

In particular for temporary brick or tile structures, a high strength to weight ratio is desirable so that the parts of the structure can be moved easily to where they need to be erected.

In addition, temporary structures need the ability to disassemble the structure as easily as it was assembled.

We see examples of ease of disassembling a structure with kids building toys such as Lego and Meccano and in many manufactured products which use such typical features as nuts and bolts and bolt-holes but many other variations to secure one part to another strongly but in a reversible and flexible way.

So with those requirements in mind, my 2D I / H tessellation pattern was designed with a view to a 3D design of structures which I will now specify and show you a model to help me explain my 3D design more clearly.

3-Dimensional model video

VIDEO ON YOUTUBE - Tessellated I or H bricks and tiles for stronger, lighter assembled structures

This video shows my model of the 3-dimensional shape of a simple structure composed of 6 bricks or tiles, each of which, when viewed from one-direction anyway, is a 2-dimensional "I"-shape (equally when rotated by 90 degrees "H"-shaped).

This model has been made from aluminium tubing and in order to distinguish one brick from another they have been coloured using marker pens - so there are two bricks coloured blue, two coloured green and two coloured red. This colouring was necessary for clarity because otherwise the permanent joints within bricks (which are only an artifact of the method to make a brick from square tubing) might be confused with the simple touching surface where two neighbouring bricks abut, abutting securely but without being in any way stuck by glue etc.

This 3-Dimensional model reveals a further design feature of the I or H brick and tile structures, which secures the bricks and tiles together in 2 further dimensions, some such feature being necessary because the 2-D I or H shape in of itself only secures the bricks together in 1 dimension.

This feature is revealed here to be nothing more complicated than dowels or fixing rods which run in the vertical direction of the Is (or the horizontal direction of the Hs) through shafts in the Is' bases and tops and which serve to lock the tops and bases of neighbouring Is together, preventing movement radially from the dowels.

VIDEO ON YOUTUBE - HI-BRICKS & DOWELS demonstration video by Peter Dow

Transcript of the video

Hi everybody and welcome to my "H" / "I" Bricks or HI-BRICKS & DOWELS demonstration video.

This is Peter Dow from Aberdeen, Scotland.

There are two components to a HI-BRICKS & DOWELS construction -[list]

  • the BRICKS, which you can either describe as "H"-shaped or "I"-shaped, depending on which way you turn them around
  • and the DOWELS

The shape of the "H" or "I" bricks is designed so that they fit together to form a layer or a wall of bricks and importantly, the bricks, just by their very shape, immobilise each other from moving, in one dimension only.

Let's have a look at that.

Let's consider this green brick here as the fixed point.

We can see that it immobilises its neighbouring bricks in one dimension. They can't move with respect to the green brick in this dimension. So that's locked. Even though there is no bricks here or here, the very shape stops it moving in that dimension.

Now the shape doesn't stop the bricks moving with respect to each other in that direction, or in that direction but they are fixed in that one dimension.

Now if we want to make a rigid structure of bricks in all three dimensions but without using mortar or glue so that we can assemble and disassemble the structure whenever we like, what we need next are the DOWELS.

As you can see, the "I" or "H" bricks have shafts running through the corners so that you can run a dowel through the corners - two shafts, four holes per "I" or "H" brick.

And when you assemble the bricks you can slide the dowel in ... and this forms a structure which is rigid in all three dimensions, which is what we need to form structures.

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#1

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 10:23 AM

Hello Peter. Good to meet you.

I saw this on another discussion forum yesterday, and have given it a lot of thought.

I am a little confused... are you intending to sell the blocks, or license their manufacture, or looking for investors, or ??? You tell us "I am just this guy... Ya'll got that?" Do you simply want critique?

What is the advantage of a disassembleable building? How do you deal with building utilities, fenestration, insulation...

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#2
In reply to #1

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 11:20 AM

Hello Doorman!

Well I had answered all the points in the other forums so I am looking for more questions, points, criticisms, input, suggestions here in CR4 to keep me busy!

I not a salesman. I've no intention of ever becoming a salesman.

I don't have a patent for my idea. I never have patented my ideas. I probably never will. So I am not looking to license my idea for manufacture in that sense but I would like people to remember that HI-bricks & dowels was my idea and give me the credit as the author of the concept.

No. I don't want people to "invest" with me. I am not asking for any money.

On the other hand, I am presenting the idea for people to think about so if building materials companies want to invest their own time, effort and resources into developing this idea for commercial applications then they can.

I welcome critique Doorman.

The main advantage of being able to disassemble a structure or a building is for temporary buildings which you need to relocate every so often. With a building you can easily disassemble it is also easier to make changes to a building, move a wall, add an extension, whatever.

The incentives for using this more expensive HI-bricks & Dowels technology will be greatest when building big, strong or light-weight temporary structures. Likes of

  • the stage for a music festival on a green field site
  • vehicle storage and repair garage for oil drilling sites in Alaska / Canada / Siberia / Antarctic
  • underground structures in mining
  • flood or earthquake disaster or refugees from war zones or other homeless needing emergency shelters

The most important point to note is that in each example application there would be a need to use different sizes, strengths and materials to make suitable I / H bricks & dowels for the different applications.

Where the loads are small and the need is for lightness then the I / H brick would be more like a big tile or a panel and as the loads get heavier so the brick size gets more compact, stocky and thicker.

How do I deal with building "utilities, fenestration, insulation?"

Well to help the architect design such features into and through walls and floors, I think there will need to be a set of variations on the basic HI-brick - half-bricks, edge-bricks, angled-bricks, corner-bricks, curved-bricks etc.

So there would be a lot of basic design work to be done on the HI-bricks concept. All I have really done here is to present the concept and to see if people think it is worth investigating further?

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#3

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 11:23 AM

I see blow molded, hollow plastic shapes as the only way this could work. Anything else would be too heavy for manual assembly.

Might work for temporary buildings for special events, in place of tents/canopies.

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#5
In reply to #3

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 1:39 PM

Lyn,

Hollow plastic shaped bricks is a great idea but no matter the material, the weight of a brick is always by design.

If the designer wants to design a heavier brick he or she makes the size of the brick bigger and uses more mass of material to make each brick.

Likewise, if the designer wants to design a lighter brick he or she makes the size of the brick smaller and uses less mass of material to make each brick.

That's true no matter what the material is - plastic, reinforced concrete, aluminium, steel - it is the same idea.

So it makes no sense at all to assume, as you seem to, that a plastic brick must be lighter than a steel brick. Not at all! It all depends on the designed size of the brick and how much of the material is used to make each brick of that size.

Certainly steel is a denser material than plastic so the same weight in steel would have a smaller compacted volume than the same weight in plastic. So a steel brick could be smaller than a plastic brick of the same weight, but it also depends on the overall density, which brick is the most hollow.

So that's just lazy thinking there Lyn, you claiming that "anything else would be too heavy for manual assembly". Not at all!

The other materials I mentioned would work well with the size of the brick being designed to suit the material to get bricks of similar weights that can be used for manual assembly.

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#7
In reply to #5

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 2:29 PM

Peter,

You are dreaming now.

Might as well make it out of Legos™.

If I liken your blocks to a watch band, and blow everything up to building block size pieces, I have a bunch of pieces.

By the way, I don't buy, "Hollow plastic shaped bricks is a great idea but no matter the material, the weight of a brick is always by design".

The reality is that the material dictates the weight and design of the "brick".

Keeping a steel erector set light enough to handle by hand will be fun to watch. And those connecting rods, too.

And, reinforced concrete?

Good luck.

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#4

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 11:27 AM

The advantage of disassembling a building means it is portable.

Is this something that you are looking to get into the military?

The more that I think about it, the more uses I can think of. Temporary stuctures after a natural disaster, of course the military, temporary shelter for enviromental research, ect... This system could bridge a gap where a tent is not enough shelter and a permanent structure is to much or takes to much time to construct.

What would you do for roofing?

How about flooring?

I like this idea, keep us posted and good luck.

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#6
In reply to #4

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 1:58 PM

JPool, - "Is this something that you are looking to get into the military?"

Yes, absolutely.

JPool -"What would you do for roofing?

The HI-bricks & dowels, if the bricks and dowels are made from strong materials with high tensile strength, can be used to make strong layers of bricks - at all angles with respect to gravity.

So that means HI-bricks can be used to make strong roofs at whatever angle the architect desires.

For roofs and outer walls, the issue of sealing the bricks against water getting between the bricks must be addressed. I suggest that either a thin layer of sealant could be smeared on the bricks of the outer wall as they are being assembled, or, sealant could be sprayed on the outer wall after assembly, maybe.

JPool - "How about flooring?"

Floors can be made from HI-bricks as well.

Variants of the HI-brick with the ability to join layers of bricks at right-angles would be designed to be used to secure floors of bricks to walls of bricks.

JPool - "I like this idea, keep us posted and good luck."

Thank you very much!

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#8

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/18/2013 9:37 PM

This looks elegant and worth pursuing, even as a modeling device or toy. For structural uses, you might want to fillet/round the stress-rising corners. The rigidity of extended columnar or planar structures will depend on the closeness of fit of the dowels. Various lengths of dowels could help. Maybe you could get a few thousand of these molded, and produce a video. (Just a few random thoughts.)

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#9
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Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/19/2013 8:19 AM

Tornado - "This looks elegant and worth pursuing,"

Thanks.

Tornado - "even as a modeling device or toy."

I've posted about this in the Toy and Game Invention forum 2+ weeks ago but it is a quiet forum and my topic there has only had 16 or so views so far.

Tornado - "For structural uses, you might want to fillet/round the stress-rising corners."

It's definitely intended for structural uses. I understand the strength advantage of rounding the inner corners.

I was keen to produce my images and models promptly before I got side-tracked by a distraction and forgot my inspiration so certain things got overlooked - such as rounded corners - which are harder to produce.

One point to note is that using my 6 basic H / I shaped model bricks, illustrated in my videos and photographs, with their square corners, I was able to use the same bricks for flat joins and 90 degree corners.

I don't think it will be possible to optimise the strength for both configurations with the same rounded corner H / I shape so it will be necessary to use a dedicated corner brick but that's OK because it will need quite a variety of different bricks anyway.

Tornado - "The rigidity of extended columnar or planar structures will depend on the closeness of fit of the dowels."

Right. It should be a snug fit.

Tornado - "Various lengths of dowels could help."

There's more design work to do on the dowels. I like the idea of dowels that can be extended, by slotting into each other, with ends like this.


PVC PIPE/conduit/flared tube/Pipe with Couple-End

Tornado - "Maybe you could get a few thousand of these molded, and produce a video. (Just a few random thoughts.)"

I've made 6 model bricks already and demonstrated a lot with those.

The next order of magnitude increase in model brick production for me would be to consider making around 60 bricks of all the varieties of brick and produce videos showing how to use them to make various architectural features. That's plenty for me to be getting on with.

So I am not considering making even a few hundred bricks, never mind a few thousand.

I am a very methodical person. I don't like to rush into anything and I get irritated when I am being rushed.

On the other hand, if other people want to volunteer to help this project, building their own model HI-bricks & dowels in parallel with my efforts, then that's a more sensible suggestion than randomly thinking out loud that I ought to be the one to produce a "few thousand bricks" which I am not going to do because I don't have the facilities to do that anyway, even if I wanted to.

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#11
In reply to #9

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/19/2013 11:17 AM

Dowels:

You might take a clue from the petroleum industry and their drill stem system.

Sections of pipe that screw together to achieve different lengths.

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#12
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Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/19/2013 5:43 PM

lyn - "Dowels:You might take a clue from the petroleum industry and their drill stem system. Sections of pipe that screw together to achieve different lengths."

Hmmm. Well it's not the same situation obviously.

When the oil drill is unscrewed they lift the whole drill up a section length so they can get a clamp on the the drill from both sides of the screw.

Whereas consider if you want to remove a section of screwed dowel near the top of a wall, perhaps only to a depth of a few bricks, you really don't want to have to lift up the whole length of the dowel from the top to the base of the wall in one piece - it may in tight and be a devil of a job getting back in.

Neither do you want to take your chances at unscrewing without first lifting up because then you can't control which dowel's screw unscrews and you only find out how much screwed dowel you are pulling out as it comes.

At least if there is no screw - simply the flared tube / couple end shown in the above picture, then you can be reasonably sure of getting the top most section of dowel out when you grab it and pull.

I don't think so Lyn but thanks for your well-intended suggestion.

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#10

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/19/2013 11:13 AM

Peter,
I like it, I wish you a lots of luck with this project. There are many, many, potential applications which none of us can even come close to imagining. From giant structures to miniature models and you can scale your "bricks" for models for the larger structure.

Obviously there will be some limits, there will be limits because of material issues, special blocks to do special things, and so on.

Good Luck, please keep us posted.

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#13
In reply to #10

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/19/2013 5:46 PM

Thank you Sleepy for your very encouraging reply.

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#14

Re: I Or H Bricks Or Tiles With Dowels For Stronger, Lighter Assembled Structures

01/20/2013 10:54 AM

One alternative is traditional brick or block , using traditional lime mortar . Strong enough to stand for centuries , but weak enough to come loose with a sharp tap , and easy to clean mortar off . See the number of reclaimed old bricks in a reclamation yard . Added bonus you won't get structural cracks , as with cement mortar . The lime will 'give'. See the number of old buildings with minimal foundations that have suffered subsidence , ending up with sloping floors etc , but still lived in quite happily .

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Doorman (1); JPool (1); lyn (3); Peter Dow (6); Sleepy (1); tomstephens (1); Tornado (1)

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