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India - Member - Rajasekar

Join Date: May 2009
Location: India
Posts: 19

Studs Loosen and Fallen During the Sea Transportation

03/21/2013 7:29 AM

Hai freinds, see below images.

This is one of my product having Tank Bolted to the base frame. During the sea transportation, some of nuts loosen & fallen even though we tighten properly before packing. How can I avoid this in future. We are using 1 stud, 2 nuts, 1 flat Washer at one end & 1 spring wahser at other end of stud. Please help me in this regard....

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Guru
United Kingdom - Member - Indeterminate Engineering Fields - Control Engineering - New Member

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#1

Re: Studs loosen and fallen during the Sea Transportation

03/21/2013 7:54 AM
  • Additional locknut
  • Loctite 501 (usual disclaimer) on the threads
  • Drill and pin through the bolt above the nut with a split-pin
  • Pein the protruding bolt over with a ball-pein hammer
  • Mangle the protruding threads with a hammer
  • Zap the protruding thread with weld
  • etc., etc.
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Guru

Join Date: Mar 2007
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#2

Re: Studs Loosen and Fallen During the Sea Transportation

03/21/2013 10:16 AM

It is a very "hard" assembly thus more sensitive to loosening. As I already mentioned a couple of times bolt assemblies are sensitive to TRANSVERSAL loads and related microslidings. Your tank can move transverse to the yellow frame so that it will get loose very fast since in sea travel transverse loads and vibrations are common.

A solution could be:

make the bolt side more compliant with a bushing so that the bolt clamped length will be longer at least 4..5 d. Tighten the bolts up to 0.6...0.7 yield limit. Use Norlock washers which are today best solution in such cases.

You can as well use as suggested Loctite but in a hard assembly even if you do not loose the nut you risk sliding since you block the thread only and sliding wears painting or other surface treatment and the assembly preload decreases.

You could also ad movement limiters on the frame welding small metal sheet pieces after assembly.

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Guru
Hobbies - DIY Welding - New Member

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Location: Bristol, Tennessee
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#3

Re: Studs Loosen and Fallen During the Sea Transportation

03/21/2013 5:58 PM

Nylok nuts are a simple solution to this problem. Still use washers, even lock washers to reduce any loosening at sea.

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mike k
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Guru

Join Date: Jun 2006
Location: Ottawa Canada
Posts: 1975
Good Answers: 117
#4

Re: Studs Loosen and Fallen During the Sea Transportation

02/20/2014 11:54 PM

Install rivets instead of bolts. Sure, they have to be ground off at the other end, but that is easy to do with a side grinder. Heck, they held the Titanic together at sea.

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