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Join Date: Feb 2008
Posts: 17

Coded New Vessel Considered as a Repair

04/08/2013 3:12 PM

HI,

An ASME fully PWHT vessel arrived at site without welding of pad plates(10mm thk). if we want to weld the pad plate with the vessel what to do i.e. 1) after welding pad plate again PWHT whole vessel 2) localized PWHT around pad plate welded area 3) control bead technique required for this 10 mm thickness plate

expecting your advice?

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Guru

Join Date: Oct 2008
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#1

Re: Coded New Vessel Considered as a Repair

04/08/2013 3:22 PM

What does ASME say about field repairs?

Send it back to the shop that made it wrong. Let them fix it.

I know, that takes too long.

We had a saying back where I used to work on government satellites.

There's never enough time to do it right in the first place, but always enough time to re-work it.

Also, it won't be "fully PWHT" after it is welded, will it?

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Guru

Join Date: Jun 2010
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#2

Re: Coded New Vessel Considered as a Repair

04/08/2013 4:31 PM

There are too many unknowns. You need to get your pressure vessel insurer, company pressure vessel engineer, and maybe the fabricator together and make a decision.

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Guru
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#3

Re: Coded New Vessel Considered as a Repair

04/08/2013 6:30 PM

All testing and certification is void once the welding starts, as the vessel will no longer correspond with the drawing that was filed with the insurers before it was assessed for burst indemnity insurance. So, whatever testing will need doing again, after the drawings have been done again, and after the insurance assessment of the redesign has been done again.

Whatever numpty carried out the Customer Factory Acceptance Test needs despatching to Mars on a one-way ticket.

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Active Contributor

Join Date: Jan 2013
Posts: 12
#4

Re: Coded New Vessel Considered as a Repair

04/09/2013 3:06 AM

Let us talk technically here , the answer to your question is nicely given in detail in ASME Sect 8 Div. 1 , UW 40 (a)(5). in brief you PWHT a circumferential band containing the pad plate as detailed in ASME

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Guru
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#5

Re: Coded New Vessel Considered as a Repair

04/09/2013 4:17 AM

...however, if the plate were attached with an epoxy-resin adhesive instead, the vessel's metallurgy would be unaffected and no retesting or certification would become necessary...

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#6

Re: Coded New Vessel Considered as a Repair

04/09/2013 7:08 AM

I think Vessel made by rubber so no cooking required.

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