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Anonymous Poster #1

Motor Unbalance Current

04/30/2013 2:06 PM

3 Phase, 440 Volt, 139.2 FLC, Induction motor has solo run current as 32.2A, 29,4A & 31.6A reading on Red, Yellow and Blue Phases as measured by a digital Clamp on meter.

Is the above current unbance acceptable? and what is the max unbalance ratio/ value is usually acceptable for 440 V, 3 Phase Induction motor?

Any answer or link for info is appreciated

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Power-User

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#1

Re: Motor Unbalance Current

04/30/2013 3:24 PM

at the time of measurement of the current, is the voltage BALANCED at rhe motor terminals?

if yes, then the unbalance in current can be the result of one or more of many possible defects. the most likely can be unequal winding impedance.

please have it checked out by a licensed technician locally.

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#2

Re: Motor Unbalance Current

04/30/2013 8:18 PM

If they are within 15% of each other at full load and the voltages are within the motors working specifications the motor is just fine.

It's rare to ever find any three phase motor that has perfectly balanced amp draw numbers.

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#3

Re: Motor Unbalance Current

05/01/2013 3:15 AM

Why the concern?

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#4

Re: Motor Unbalance Current

05/01/2013 9:19 AM

Friends,

The indicated current imbalance is a little over 5%. This is generally considered OK. Most comments on this topic will correctly link the current imbalance to an underlying voltage imbalance on the incoming mains. Look at a 2-yr old discussion on this topic, along with a very helpful method for determining if the cause is within or outside the motor:

http://maintenanceforums.com/eve/forums/a/tpc/f/7161085912/m/9781005762.

Don't forget, however, that an imbalance in motor voltage/current will cause a greater internal heating of the motor, so NEMA publishes a recommended derating curve for this condition. Perhaps an even better discussion of this is in this paper from Pacific Gas & Electric:

http://www.pge.com/includes/docs/pdfs/mybusiness/customerservice/energystatus/powerquality/voltage_unbalance_rev2.pdf

When the current imbalance becomes too great, damage to the motor becomes a very real problem, because of circulating magnetic fields that exceed the design limits of the motor. This happened once at a former employer's site, with the total loss of a 500Hp motor due to a ~5% voltage imbalance on the incoming mains (5-hours of troubleshooting by 3 crews of utility linemen found the fault 1-mile away, a failed splice on the incoming primary).

JMM

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#5

Re: Motor Unbalance Current

05/01/2013 10:17 AM

As sobefatahi said in his reply - is the voltage balanced? I can't remember ever reading the mains in either of our plants and having exactly the same voltage on any two of the phases let alone all three.

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#6

Re: Motor Unbalance Current

05/14/2013 11:56 PM

A 1% voltage unbalance causes about 6% current unbalance. Standards allow to operate the motor upto 5% voltage unbalance, albeit with a de-rating to 75%. That means the permissible current unbalance could be (5 x 6 x 0.75) about 22.5%. A safe value could be about 20%.

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