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Cast Iron Failure

12/02/2013 11:44 PM

Has anyone ever seen a cast iron failure where the failure occurred right along mating of the cope and drag. The failure that I am looking at is a cast iron tee from a wet sprinkler system in a new (under 3 month old) building. This happened in the summer so freezing was not an issue.

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#1

Re: Cast iron failure

12/03/2013 12:04 AM

Bath breaking thread redux?

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#2
In reply to #1

Re: Cast iron failure

12/03/2013 12:17 AM

Can't remember all of the old thread but was a Waterhammer used to break it up in the end?

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#3

Re: Cast iron failure

12/03/2013 12:19 AM

Why would you wait for a winter to have such a part fail? Poor quality of the casting seems more than plausible.

Are you after an insurence claim?

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#4

Re: Cast iron failure

12/03/2013 12:28 AM

It happens....

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#5

Re: Cast Iron Failure

12/03/2013 5:55 PM

this is a drain?

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#6
In reply to #5

Re: Cast Iron Failure

12/04/2013 3:19 AM

Sounds more like it was overstressed by forces on the branch line, or impact, either during assembly or installation. Cast iron is a cheap and poor substitute for Galvanised wrought Iron.

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#7

Re: Cast Iron Failure

12/04/2013 10:39 AM

A failure at the parting line can be due to too strong or too hard a core being used and there not being sufficient collapsibility of the core material creating a "hot tear" or crack at the parting line. Also can be the result of the gating system being located at the parting line seam and creating localized hot spots resulting in sponge shrinkage at the gate locations. There is also the possibility of insufficient innoculation resulting in large sized grain structure and a weakness of the metal at that area especially if the gates are located in that area and a slower cooling rate results in that area having oversized grain structure and a brittle nature. Then any piping stresses will result in cracking of the part.

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#8

Re: Cast Iron Failure

12/04/2013 10:52 AM

This does not look like a failure of the fitting if the photo is of the installation.

Looks more like improper installation and/or even a code violation.

This looks like the fire sprinkler main drain connected to either a sanitary waste stack or storm drain stack. My guess is the horizontal galvanized branch was bumped with a heavy piece of equipment like a fork lift.

Hard to say without more detail.

YAR

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