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Join Date: Oct 2006
Location: Surrey BC Canada
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ACS800 ABB Drive Precharge Circuit Configuration

01/14/2014 12:02 AM

Has anyone run across the pre-charge circuit for the ABB ACS800 drives?

Specifically the ACS800-04-030-07 model.

It will be used on a common DC bus and I want to verify that everything will work as planned when the drive is "racked in or out". The ABB papers I have read do not give even a thumbnail overview, just a lot of cautions.

The concern is the external UDC+ terminal does not connect directly to the capacitor bank, UDC- does. Is there an internal relay or some circuit that allows some precharge before full voltage is applied to the cap bank? 690uF dropped across a 900v bus would cause significant inrush.

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Join Date: Feb 2010
Location: West Yorkshire, UK
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#1

Re: ACS800 ABB drive precharge circuit configuration

01/14/2014 5:10 AM

The pre-charge is done on the AC side on a stansdard ACS800.

You should not be racking a module in or out with the DC bus powered on - it is a maintenance function not to be taken lightly. But please check with ABB.

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#2

Re: ACS800 ABB Drive Precharge Circuit Configuration

02/07/2014 12:20 AM

After much ginger testing with power on, then double checking what I could, I believe the circuit is a diode bridge, followed by a 32 ohm pre-charge resistor to limit the current, a contact around that resistor to short it out, three 2000uf (420vac)caps in series, with three discharge resistors around each of them (68K, 2 watt each).

So RC discharge time constant is about 42 seconds.

The UDC+ terminal connects to the output of the diode bridge, upstream of the 32 ohm resistor, the UDC- terminal connects directly to the "bottom" of the caps in series.

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