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Just Out of Curiosity

02/26/2014 4:03 PM

Why do the flat blades on electrical plugs have a hole in them (at least those in the US)?

  • are they just an artifact of the manufacturing process (die stamping)
  • are they used for assembly fixturing
  • do they serve some electrical or mechanical function in use
  • are they there to facilitate some very,very bad wiring practices (you all know what I mean)
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#1

Re: just out of curiosity

02/26/2014 4:15 PM

My understanding is that many sockets have dimples on the mating surfaces to aid in retention of the plug.

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#2

Re: just out of curiosity

02/26/2014 4:22 PM

Yes, LongintheTooth has it.

And electrical devices can be "factory-sealed" or "locked-out" by the manufacturer or owner using a plastic tie or a small padlock that runs through one or both of the prong holes according to:

Why do the two flat prongs on the plugs for electrical appliances

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#3
In reply to #2

Re: just out of curiosity

02/26/2014 4:29 PM

Thanks, Lyn. Never considered the lockout angle, thats new. Thanks again.

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#4
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Re: just out of curiosity

02/26/2014 4:44 PM

I never considered the retention angle.

Thank you.

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#5
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Re: just out of curiosity

02/26/2014 4:58 PM

adding a thought....back in the old days of auto ignitions with "points", points morphed over time and referred to as "ventilated points". one of the contact points had a hole in. when the points arced during normal actuation this vent lessened micro-welding of the points. its possible the plugs are also incorporating a vent hole to prevent the sane when the plug is removed under load and arcing often occurs momentarily

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#6

Re: Just Out of Curiosity

02/26/2014 6:15 PM

The're to clean the contact surface....

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#7

Re: Just Out of Curiosity

02/26/2014 11:12 PM

At one time all plugs had the holes in the blades because the primary point of contact was a dimple in the socket. The hole is a hold over from old times.

Good Luck, Old Salt

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#8
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Re: Just Out of Curiosity

02/27/2014 9:29 AM

Yes, you can recognise cheap electrical devices by the fact that they do not have the holes. The loss of retention is readily observed on the low cost plugs. Larger plug / socket combinations do not have the holes because the area and tension of the contact spring is larger. The increased holding power of the later addition of a grounding pin almost eliminated the need for the holes, but its nice they are still there in the event the ground pin goes missing. ( talking about north american connectors here ). The same blades are used in 2 and 3 wire connectors, so its easier to put holes in them all.

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#9

Re: Just Out of Curiosity

02/27/2014 9:52 AM

All good explanations. Thanks.

So they are not there to hook conductors through if your extension cord is missing the correct receptacle. (which motivated my question in the first place)

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#10
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Re: Just Out of Curiosity

02/27/2014 10:14 AM

Scary thought, but it is technically feasible using lugs and small hardware. Can't think of a situation where it would be attempted other than a homeowner on his own responsibility. I would think seeing that in a job site would be immediate discpilinary action.

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#11

Re: Just Out of Curiosity

02/27/2014 1:07 PM

My parents' house (built in the 20's) has two-prong receptacles that utilize a neat little 1/8th turn locking action. The holes in the plugs are used by those receptacles. I always assumed it was to stop the plugs from being yanked out.

I'll have to ask my dad if the recp's are still there, part number, etc.

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Fredski (1); gringogreg (1); LongintheTooth (4); lyn (2); old salt (1); SolarEagle (1); The.Tinkerer (1)

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