A pulping plant here in northern Mindanao makes trade pulp from abaca (Musa textilis - also known as Manila hemp). The trade pulp is exported to Europe, where it is made into currency paper primarily. The process, which is treated as a trade secret but which I think is a variation on the kraft or sulphate process, produces a large volume of waste which, quite frankly, stinks. Because of the odor primarily, they have to pay to have it taken off the plant property and landfilled somewhere under conditions which won't stink up homes and farms. This is expensive. The plant is profitable only because of the high added value of the pulp, due to its end use, and because of relatively low labor costs compared to Europe.
I would like to find a solution to the problem, not only for the immediate reward but because a solution would make the process as a whole cheaper, which would open it to other fiber sources and other end-uses and thus increase exports in this field.
The sample I just received is semi-solid, with the texture (felt through the sealed plastic bag which I haven't dared open because I can smell the stuff THROUGH it) of fresh horse manure. The odor, while fecal in nature, is unfortunately much more objectionable than that of a stable.
The first order of business, then, is to suppress the odor. This would open up the possibility of further reducing the moisture content, which might make it practical to burn the stuff. The literature that I've dug up so far talks about the use of ozone and/or chlorine dioxide for deodorizing. I think that chlorine dioxide should be relatively easy to generate from hydrochloric acid, which is available here at reasonable cost, but I don't know what effect this would have on combustibility of eventual solid residue, how much would be needed and how it would be applied.
I notice that most Kraft mills burn their residue to provide heat for the plant, but I assume this is not done here because of the low lignin content of abaca and the absence of resins, and the fact that those are the primary combustible organic components of the usual kraft waste from wood.
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