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Glass Distortion Measurement

06/05/2014 5:00 PM

Objective is to detect objectionable distortion in impact glass. E.g. an IG of two panes laminated and ½ to ¾" insulator air space and a single pane in the makeup and all glass is tempered. Detection will be at incoming inspection of the window fabricator. Expected failure rate is .5%.

Objectionable distortion is noticed by observer when they are 8 to 16 feet away from the glass and the subject viewed on other side is 20 to 1000 feet away. Millidiopters caused by tempering process effecting the observation is 200 to 500. Or an anomaly in the glass. Tests show a laser line at 30 degrees will show the distortion as a "squiggle" on a white board when millidiopters is 200-300 and line is projected through the IG at 15 feet away from glass and white board 15 feet. This is very difficult to see with a 50mw laser through tinted glass. I'm guessing using IR at a higher mw would suffice in penetrating the tinted glass to get a reasonably readable resulting line at the receiving object. Question is what would I use to observe the IR line?

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#1

Re: glass distortion measurement

06/05/2014 6:23 PM

Many video cameras including inexpensive webcams do a decent job of picking up near IR.

Some of it will depend on the frequency of the laser, but most of the commonly available IR diode lasers should be no problem to pick up.

Is the glass relatively transparent to IR?

There may also be slight variations in the distortion for IR as opposed to visible light, but I doubt it will be large enough to be of concern if you are staying in near IR.

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#2

Re: glass distortion measurement

06/05/2014 6:44 PM

Check the transmissivity (or whatever the word is) of the glass at the wavelength you intend to use before spending any money on hardware.

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#7
In reply to #2

Re: glass distortion measurement

06/06/2014 8:08 AM

Good point - Thanks

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#3

Re: glass distortion measurement

06/05/2014 7:28 PM

Keep in mind that the index of refraction for IR is typically lower than for visible light, so the amount of distortion you measure may not match the optical distortion (it would be less than for visible light).

If you need to use a laser, use a green laser; that would be the best in term of matching what the eye would see.

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#8
In reply to #3

Re: glass distortion measurement

06/06/2014 8:11 AM

Great information. I have tried the green laser and it works well. I was concerned that I would require more power to get a visible reading through the tinted glass and end up introducing a liability in production with the more powerful laser.

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#4

Re: glass distortion measurement

06/05/2014 7:31 PM

You might also consider using a camera system with the standard Air Force resolution target. Photograph the target at a known fixed distance, then set the window in front of the camera. Compare the before/after images.

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#6
In reply to #4

Re: glass distortion measurement

06/06/2014 8:07 AM

Very good - thank you so much.

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#5

Re: glass distortion measurement

06/05/2014 9:17 PM

Infrared viewer cards are available...

https://www.google.com/webhp?sourceid=chrome-instant&ion=1&espv=2&ie=UTF-8#q=infrared+viewer+card&tbm=shop

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#9

Re: Glass Distortion Measurement

06/06/2014 11:18 PM

Strain in glass can be accurately measured by use of a polarimeter. It is an accurate quantitative method that may be useful for your application.

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#10

Re: Glass Distortion Measurement

06/07/2014 8:27 AM

Objectionable distortion? Tempering adds distortion, Laminating adds distortion, Glazing pressures add distortion and then there are environmental causes like temperature changes and wind load. These are all combined effects that are present after installation of the window.

First you have to define what objectionable distortion is. Are the individual panes of tempered glass being inspected to any distortion standard after tempering?

You say it's tinted glass. Is it tinted or Low-E? Most window glass is Low-E in order to meet insulation standards. Metals in the Low-E would have some effect on any test using IR. Even pick up any problems in how it's applied as a distortion.

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#11
In reply to #10

Re: Glass Distortion Measurement

06/09/2014 8:44 AM

Objectionable distortion is my choice of description. Best I can define is the same effect as .008 depression with in a 10 inch diameter. I agree with all of your suggestions of cause. My purpose was to address the accumulation of those variables in a viewers perspective. Even when that perception is an acute angle. I do not presume I will be effective in addressing cause and having it prevented given the low occurrence rate. Approx. 0.25%. Good point about the Low-E re. IR.

Thanks

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#12
In reply to #11

Re: Glass Distortion Measurement

06/10/2014 8:25 AM

I agree; you requested information on measuring strain in glass, not in identification of its root causes. Strain can be measured using photo-elastic methods described by " Strain Measurements and Stress Analysis" by A.Khan and X.Wang.

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#13
In reply to #12

Re: Glass Distortion Measurement

06/10/2014 8:28 AM

Are you suggesting measurement of Strain would detect distortion?

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#16
In reply to #13

Re: Glass Distortion Measurement

06/16/2014 1:23 PM

I'm doing more than suggesting it, strain is the same is distortion. They are synonyms.

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#14
In reply to #11

Re: Glass Distortion Measurement

06/16/2014 7:58 AM

In the quench process in tempering glass it does leave circular distortion. The problem may be aligning two such distortion over top of each other. Creating the effects of a lens.

In tempering large runs of single sized glass these quench marks are usually always in identical positions on the glass. You can see this on large glass buildings.

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#15
In reply to #14

Re: Glass Distortion Measurement

06/16/2014 8:12 AM

Thanks for the feedback. I'm leaning more towards observing reflective distortion.

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#17

Re: Glass Distortion Measurement

07/15/2014 10:17 AM

0.5%? As much as that? It's obviously not Japanese glass.

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#18
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Re: Glass Distortion Measurement

07/15/2014 1:21 PM

Correct - not Japanese glass. US made tempered in Columbia SA. the .5% is rejectable but not necessarily rejected by the end user. Cut that in half for distortion that is noticed, and another half for lites that people will formally complain about i.e. requesting replacement.

I'm now using a bright light focused to cover just the lite perimeter set about 4M from the lite and the lite set at 45-30 degrees. The refraction possibly caused by the shift in density and the optics in the distorted area shows up clearly on a white board.

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#19
In reply to #18

Re: Glass Distortion Measurement

07/15/2014 8:13 PM

light/lite? You managed it once with "a bright light" - what went wrong?

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#20
In reply to #19

Re: Glass Distortion Measurement

07/16/2014 10:12 AM

I apologize. I'm just getting used to the fenestration vernacular myself. What I meant was Light = Light and Lite = glass. Bright light = 200 lumens @6500K or there about.

Not sure what went wrong but can say feel reasonably sure I'm moving towards a solution to weed out he weak components at pre glazing that result in objectionable glass window distortion.

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#21
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Re: Glass Distortion Measurement

07/17/2014 12:02 AM

That is good news.

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