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2:1 Elipsodal Head Profile

07/09/2014 3:37 AM

Hey guys there is a confusion regarding the ellipsoidal head profile . kindly help.

Now, the Ellipsoidal head profile is checked with a layout (usually doing with a cross line method on flat plate in workshop by fitters /contractors ) and this method is found to be thr in Engineering drawing book also . hence a proven method to draw a standard ellipse for a particular diamenter.

Now , As per ASMe Sec Viii div 1 , the ellipsoidal profile can be done with ICR =0.9 D and Knuckle radius = 0.17 D, If i draw the profile using this parameter . the profile we get through this method found to be deaviating by almost 30 mm with that of line method a mentioned above .

so it is really very difficult to make a manufacturer understand the acceptance criteria for dish end as a inspector.

kindly comment on this , want to know the reason why is it like this . why do we get two different profile ? is it acceptable by ASME Sec Viii ?

Thanks in advance

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#1

Re: 2:1 Eliipsodal head profile

07/09/2014 5:26 AM

You are describing a torispherical head, which is not the same as semi-elliptical.

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#2

Re: 2:1 Eliipsodal Head Profile

07/09/2014 9:29 AM

As Tornado indicated, a torispherical head has a head and knuckle radius, but a semi-ellipsoidal head does not, the radius varies continously. Naturally if you plot both there's a difference.

For SE, head height h, the radius varies from maximum (~ corresponding to head radius) rmax = D2/4/h to minimum (~ corresponding to knuckle radius) rmin = 2*h2/D.

In the special case of 2:1 SE, h = D/4 and rmax = D, rmin = D/8.

As far as I'm aware ASME VIII covers both SE and torispherical heads.

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#3

Re: 2:1 Eliipsodal Head Profile

07/09/2014 11:24 AM

thanks for your reply tornado n guru .

As i have already refered , im talking about ellipsoidal dish end only.

Kindly refer UG32 (d) last para stating that "An acceptable approximation of a 2:1 ellipsoidal head is one with a knuckle radius of 0.17D and a spherical radius of 0.90D"

Taking this has reference the dishes are being getting formed.

Hence ,my question..which profile to taken as reference for dish inspection.?

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#4
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Re: 2:1 Eliipsodal Head Profile

07/09/2014 12:25 PM

You may be talking about ellipsoidal dish end only, but ICR =0.9 D and Knuckle radius = 0.17 D describes a torispherical end.

I don't have ASME VIII to hand but if it says that is an acceptable approximation I don't see a problem. Both types give a precise profile, which I assume you have laid out, so whatever the deviation is must be OK. The actual deviation is proportional to the head diameter, which you haven't told us. Also you only now say it's a 2:1 end. It's possible the calculated metal thickness might be slightly less with SE.

If that doesn't cover it, I'd say if you have a torispherical end, use torispherical as reference, if you have SE, use SE as reference. Might also be worth having a talk with the inspector.

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#5
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Re: 2:1 Eliipsodal Head Profile

07/09/2014 12:43 PM

that was only i was thinking . but the layout for a 2700mm diameter ellipse dish end differs by almost 25 mm .

Because of this im finding it very difficult to make my management to glitch in the code .

Hence need to clear whether thers a glitch in code or some other things are there to understand for me

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#6
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Re: 2:1 Eliipsodal Head Profile

07/09/2014 2:14 PM

It's been a while, and I don't have access to current code - but in my past flanged and dished (or torispherical) heads would have to thicker than 2:1 elliptical for the same pressure.

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#7
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Re: 2:1 Eliipsodal Head Profile

07/09/2014 2:18 PM

didnt understand ur point sir

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#9
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Re: 2:1 Eliipsodal Head Profile

07/09/2014 2:43 PM

I think he's just confirming my point about design thickness being greater for torispherical than SE. Not only 2:1, same for any height. To state what might be obvious, a head can be 2:1 without being SE, and can be SE without being 2:1.

I still don't see the problem. If either SE or TS is acceptable to the code, it doesn't matter how much they differ. Why lay them out, showing the 27mm difference, and giving your management something to query? It's not significant IMHO, and if you hadn't bothered they'd be none the wiser! Clearly the curves will be different, for the reasons given.

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#14
In reply to #9

Re: 2:1 Eliipsodal Head Profile

07/10/2014 10:06 PM

Upon further investigation, I think (still don't have Code to study) the code is saying a torispherical shape with crown radius=0.9D and knuckle radius=0.17D is close enough to 2:1 elliptical to use the same thickness. A 'standard' flanged and dished head with CR=1.0R and KR=0.06 would have to be thicker. Like someone said, 27mm on a 2.7m head is pretty small. If I were laying out nozzles on the head, that might be a different matter.

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#15
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Re: 2:1 Eliipsodal Head Profile

07/11/2014 8:52 AM

You could be right, but I'd have guessed the code was saying the shape is close enough to 2:1 SE.

But for 2:1 TS, and KR = 0.06D, I make CR = 0.664D, not 1.0D (or 1.0R). If KR = 0.06D, I make CR = 1.0D if h = 0.17D, vs 0.25D for 2:1.

BTW have you been having problems with CR4? Down several hours yesterday and same today, only just came on.

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#16
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Re: 2:1 Eliipsodal Head Profile

07/11/2014 12:20 PM

I'm used to folks saying 'elliptical' to mean 2:1 semi-elliptical, so yeah, that's what I meant. And yes, it has become quite common for my CR4 page in the morning (7 am CT) to be blank. It seems other people are having the same problem. (I think they're trying to shake Lyn off the hook.)

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#17
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Re: 2:1 Eliipsodal Head Profile

07/11/2014 2:45 PM

OK thanks

As usual, the OP has gone quiet!

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#11
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Re: 2:1 Eliipsodal Head Profile

07/09/2014 4:32 PM

Point is this - if your customer specified a 2:1 elliptical with x" thickness, you can't supply a torisperical head with the same thickness.

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#8
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Re: 2:1 Eliipsodal Head Profile

07/09/2014 2:33 PM
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#10
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Re: 2:1 Eliipsodal Head Profile

07/09/2014 3:13 PM

IMHO that link is suspect!

"Ellipsoidal Head Dimensional Characteristics:

In the same design condition, such as design pressure, design temperature and material, your calculated wall thickness under internal pressure will be approximately equal to shell thickness.

For example if you have calculated your shell thickness under internal pressure and obtained 12 mm, your ellipsoidal head thickness also will be approximately 12 mm.

The inside depth of your ellipsoidal head (h in above fig.) will be one-fourth of the head inside diameter (h = D/4).

Your ellipsoidal head knuckle radius is 0.17D and the spherical radius is 0.9D."

Head thickness = shell thickness? Doubtful, possibly after thinning during forming.

h does not have to = D/4, this is only correct for a 2:1 head.

SE doesn't have knuckle and spherical radius, but the min and max radii are not those figures.

"Torispherical Head Dimensional Characteristics:

In the same design conditions within the same design pressure, design temperature and material, your calculated wall thickness under internal pressure will be approximately equal to 1.77 times the shell thickness.

For example, if you have calculated your shell thickness under internal pressure and obtained 12 mm, your torispherical head thickness will be approximately 21.24mm.

Your torispherical head knuckle radius is 6% of the inside crown radius, and your crown radius is equal to outside the diameter of the head skirt."

Knuckle radius is not a fixed % of crown radius (or head diameter). The designer can select a head height h and knuckle radius. There is of course a relation between height, knuckle radius and crown radius.

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#12
In reply to #10

Re: 2:1 Eliipsodal Head Profile

07/09/2014 8:23 PM

Are you saying I put a crow's foot on the torque wrench?

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#13
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Re: 2:1 Eliipsodal Head Profile

07/10/2014 5:23 PM

Are you happy now? Thinking about it again, do you mean a SE head was specified, and you want the inspector to accept torispherical, on the grounds of UG32 (d)? If so the inspector will accept it or he won't. There is bound to be difference when you lay both out. 27mm in a 2.7m dia head doesn't sound too bad to me, but I wouldn't think the amount of deviation is too important, it's the principle.

Also, I assume knuckle radius of 0.17D and spherical radius of 0.90D give minimum deviation from SE, because ASME have laid it out, but various other combinations are possible, and you might find one that looks better. In general, for 2:1, spherical radius factor = 0.5 - 1/32/(k - 0.25). Eg for k = 0.2D, R = 1.125D.

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