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Member

Join Date: Sep 2014
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Free Body Diagram of a Payload Fairing

09/07/2014 4:24 PM

Hello,

Though i know that it is not a standard practice in the space industry to employ conventional free body diagrams for sizing of fasteners and connectors,I am to size explosive bolts which are used in the payload fairing separation mechanism using conventional free body diagrams.

there are two halves with 4 spring actuators in each half these halves attached with a cylindrical barrel(2nd stage in actual) by two hinges.weight,forces in each springs,maximum aerodynamic flight loads(lateral and axial) are known.

how many bolts and of what size do i need to attach on the lateral and longitudinal separation planes? do i need to consider both the planes one by one or as a whole? does the hinge reaction need to be considered ?

the working philosphy goes: the springs exert an outward rotating moment on each half about the hinges but the bolts on the longitudinal plane restrain them from moving apart and likewise the bolts on the lateral plane restrain the halves from lifting and moving apart.during flight ,considering worst case scenario,we assume that the horizontal orientation of the fairing is what in which the fairing experiences the maximum lateral(weight plus aerodynamic flight load) and axial(due to drag) load.hence the bolts should be sized for this case.

also,is this system a planar or non-planar force system?

explosive bolts are rated by their tensile load capability but we can see that during the horizontal orientation the bolts in the lateral plane experience both tensile and shear loads while the bolts in the longitudinal plane(when the fairing is on ground ready for launch) only experience tensile loads due to both halves trying to move apart.

what safety factor is used in space industry for fasteners?

can maximum distortion theory be used to calculate equivalent tensile loads for sizing of explosive bolts?

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#1

Re: Free body diagram of a payload fairing

09/07/2014 4:44 PM

DUPLICATE SILLY QUESTION ALERT.

I'm really REALLY, curious to know where you work, and what your title is.

eHow | How to - Discover the expert in you!

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#3
In reply to #1

Re: Free body diagram of a payload fairing

09/07/2014 5:14 PM

i am young graduate mechanical engineer with FREELANCE interest in diverse(theory and calculation based) assignments and projects.i am IN A HABIT of REVISITING my UG text books and deliberating on them...is that sooooo outlandish? HUH!!!

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#4
In reply to #3

Re: Free body diagram of a payload fairing

09/07/2014 5:20 PM

You provide no useful information and seem unaware of any means to research the subject. Explosive bolts are not something you can request strangers to specify.

You need to go back to school and study design engineering.

This is not a tutoring service. We would have to take you by the hand and say, first, you need to obtain the mechanical properties of the materials and the SPECIFIC strengths of the materials to be separated.

You ahve done no research on explosive bolts, but want us to give you the answers.

You don't have a clue.

Go back to school, hire a tutor or request homework help!!!!!

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#5
In reply to #3

Re: Free body diagram of a payload fairing

09/07/2014 6:57 PM

You STILL ain't touchin' my spaceship, Bubba!

ROFL

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#2

Re: Free body diagram of a payload fairing

09/07/2014 4:50 PM

You ain't touchin' my spaceship, Bubba!

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#6

Re: Free body diagram of a payload fairing

09/07/2014 6:58 PM

Is someone really letting you loose trying to design stuff that's going to be up in space, and possibly above me. my loved ones, and the nearby nuclear establishments? If I had a god to whom I prayed, I would be down on my knees right now. Guess I'll just have to keep my fingers crossed and hope.

Where's the Whisky?

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#7
In reply to #6

Re: Free body diagram of a payload fairing

09/07/2014 7:43 PM

Imagine the horror had you not even fingers to cross; just plastic...um...thingies. Worse, if you were an astronaut and had to depend for your very life on engineers knowing what they're doing!!?

I wonder: does she? You know, have Huge...Tracts of Land?

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#8
In reply to #6

Re: Free body diagram of a payload fairing

09/07/2014 8:12 PM

The odds are much greater that half the population of England will be simultaneously struck by lightning before that.

I had work/designs in space 20 30 40 years ago. We're all safe.

Damn, I'm old.

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#9
In reply to #8

Re: Free body diagram of a payload fairing

09/07/2014 9:54 PM

I dunno. Those Kiwis were 25,000 miles short of being struck today by a Sri Lankan asteroid.

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#10

Re: Free Body Diagram of a Payload Fairing

09/08/2014 7:00 AM

I do not see which could be the difference between dimensionning a bolt which ever is its function or contend.

The first condition a bolt must fulfill is, depending on design, to resist axial loads and /or supply such a friction force that the parts will not slide relative to each other. This last condition could under circumstances lead to a shear load and bending of the shaft.

If the bolt is explosive or not this is a secondary function which has nothing to do with its basic fastener function.

Your question about the bolts as number and size has to be answered by yourself since nobody will take the responsibility for such an operation.

The most used criterion is the von Mises equivalent stress which has to consider assembly conditions as well.

If it is or not a planar problem you should decide according to the design which we do not know and cannot appreciate.

If you have still questions with respect to GENERAL aspects of bolt design feel free to ask even on the private channel.

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#11
In reply to #10

Re: Free Body Diagram of a Payload Fairing

09/08/2014 5:19 PM

my heartiest thanks for this KIND reply Nick....i just want to confirm that i am treading the correct methodoloy in this FBD.can i have your email addresss so that i can send you the sketches i am working on?

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