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Participant

Join Date: Sep 2014
Posts: 1

How To Design Auto-Changeover Mechanism/System

09/17/2014 8:31 AM

I have two nos of 48VDC rectifier (with battery) systems, these rectifiers are to become source of 48VDC to my communication system equipment. I wanted to have only one to supplying at a time, and the other one shall be at backup or standby mode. Should the first failed or drained its battery, the other shall take over and vice versa...

In order to make this happen, both rectifiers 48VDC outputs shall be connected to a common 48VDC busbar via an ATS or auto-change over mechanism/system.

Would like to know what type of ATS (if available in the market) or how to design auto-change over mechanism/system; what are the components required for such configuration.

BTW, the rectifier input voltage is 415V ac at 50Hz with ph-ph voltage of 240V ac.

Anybody has any idea/suggestion/recommendation? Thank you!

p/s - I'm staying in Malaysia/Asia

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#1

Re: How To Design Auto-Changeover Mechanism/System

09/17/2014 9:29 AM

Diode or circuits have been providing redundant power supply designs for a very long time. If you go with Schottky power diodes you will have both a very fast switch over time and a low voltage drop across the diode. Depending on your anticipated current draw you may need to heat sink the diodes. I recommend that you independently heat sink each diode. The power supply driving your circuitry will produce the warmer diode with a lower voltage drop. This way your powered standby supply (usually the one turned ON last) will not be providing current until needed.

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#2

Re: How To Design Auto-Changeover Mechanism/System

09/17/2014 10:41 PM

All you need is a relay, the coil of which is powered by the mains supply and which will release upon failure of that supply. A pair of change over contacts is then used to provide the switching from one supply to the other. The common terminals connect to the common bus. The N/O contacts go to the main supply. The N/C contacts go to the standby supply. When mains power is available, the relay is energised and the N/O contacts are closed thus providing mains power to the bus. When mains is not available, the relay will be released, the N/C contacts will now provide backup power to the bus. Full isolation of both supplies is guaranteed with this arrangement.

This system will not automatically switch back to power if the battery becomes discharged whilst there is a power failure (not that it would do any good), but one would assume that you would use mains primarily, and size your battery bank to adequately cover any power outage period.

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Power-User

Join Date: Apr 2013
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#3
In reply to #2

Re: How To Design Auto-Changeover Mechanism/System

09/17/2014 11:46 PM

Personally, I would suggest a window comparator, to check each battery against the other. The highest charged battery would be switched into service. After the AC is reconnected, the comparator will switch to its normal state and both batteries will recharge and float at full charge.

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Guru

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#4

Re: How To Design Auto-Changeover Mechanism/System

09/18/2014 1:16 AM

Contact reputed manufacturers of changeovers/switchboards by specifying changeover delay time(in cycles or no delay)

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Participant

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#5

Re: How To Design Auto-Changeover Mechanism/System

09/18/2014 5:21 AM

Your problem is similar to battery bank management on sailboats (12-24VDC). Typically, of 2 battery banks, one is for house needs, and the other is for diesel starting. There is a lot of internet info available and a number of charger/regulator manufacturers. One of which is Bluesea. Google "Sailboat Battery Management" for ideas and see the link below for a variety of photos.

http://www.bing.com/images/search?q=Battery+Bank+Design&FORM=IRBPRS

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