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Power Cable In Parallel

09/18/2014 6:53 AM

Dear Experts,

Is it required by any Electrical code such as IEC, NEC BS to install a Circuit Breaker in each cable connected in parallel in 1 phase other than the main Circuit breaker?

Let see the load current is 2400 amps and the main ACB is 2500 Amps then in each phase downstream use 16 x 240 sq. mm cable. The 16 cables for each phase are divided into 4 groups. Each group has it own circuit breaker rated @ 630 amps.

Is this a good design or the 2500 ACB will be enough. I want to cancel this 4 x 630 MCCB but our Consultant insist for this. Please advice.

Thanks & regards,

Dalton

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#1

Re: Power Cable In Parallel

09/18/2014 8:16 AM

Based on this and your previous post, I recommend you for further training/education. That, or sit back and leave your consultant alone.

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#7
In reply to #1

Re: Power Cable In Parallel

09/18/2014 1:46 PM

For me you're the that should study further. If you did not like the question nor don't knew the answer ignore it. But to remind you good engineering require safe and economical design. like in this case if 1 mccb will trip, it share of load will transfer to other mccb that might cause an overload to both mccb & cable.

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#9
In reply to #7

Re: Power Cable In Parallel

09/18/2014 3:09 PM

Dalton,

Your question indicates that you have no idea about codes, or standards.

Good engineering requires that the design be safe and completed by competent technical people. That is not you.

You demand an answer to your question but will not have any idea of the technical merit of any answers that come from an anonymous forum. In other words, you will still be lost.

You, apparently hired a consultant to do the design. Don't meddle, interfere or otherwise try to out-think the professionals.

As I said, get out of their way and let them do what they were hired to do!

You can go back to counting beans.

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#14
In reply to #7

Re: Power Cable In Parallel

09/18/2014 4:29 PM

And why would it trip? Start thinking it through and describe it below, Mildred.

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#18
In reply to #7

Re: Power Cable In Parallel

09/19/2014 1:15 PM

I'm afraid this comes down to bad design. For the loading 4 x 16 singles just aren't up to the job. (240mm if I remember right from his last thread about this)

Under a heavy fault current between two phases the singles will just vaporise, no need for fusses.

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#2

Re: Power Cable In Parallel

09/18/2014 8:26 AM

The consultant will be applying the local code. So why are you asking this lot to disagree with the consultant, Murphy?

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#6
In reply to #2

Re: Power Cable In Parallel

09/18/2014 1:39 PM

what local code you're talking about. If their is local code, I will not object in it. what I'm asking if their is any code requiring such installation of extra MCCB. I f you did like the question just stay away. It is not for you.

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#13
In reply to #6

Re: Power Cable In Parallel

09/18/2014 4:25 PM

That is just hilarious. You would rather have your head above the parapet than the consultant's? Don't be ridiculous. Install what the consultant says and be done with it. This is not the place to chop a few quid out on some crusade.

It is not for me to say which code to work to. You started this thread. You must know which national electrical code the consultant is working to, surely?

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#3

Re: Power Cable In Parallel

09/18/2014 9:48 AM

Allow me to highlight what I believe are the important facts here.

  • You or your employer have hired a consultant for a design.
  • You dislike this design.
  • You do not know or understand which code is relevant to this installation.
  • The paid consultant is aware of enough installation information that they repeatedly insist their design should be used and are staking their reputation/license with this design.
  • You do not have enough authority to override the consultant's design.

I think that sums up all of the relevant information to now add my comments.

This consultant might be over designing the equipment protection system (circuit breaker) for this location, I do not know. I believe it is more likely this consultant sees a scenario, environment, or other attribute that you do not see. This consultant is trying to mitigate this risk with their design choice. However, I again do not know if this scenario is true or just my own bias against people trying to get something for nothing.

Unless this consultant can impose or is in response to an inspector's code infraction, the owner of this project can always ignore a consultant's recommendation. The owner will now assume all liability in the design since they are not utilizing the consultant's design.

I would follow the consultant's design. How much money could you possibly save by using one instead of four circuit breakers?

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#8
In reply to #3

Re: Power Cable In Parallel

09/18/2014 2:04 PM

you must understand that their is already an ACB w/ OL, EF and Short Circuit protection. Each phase 16 cables are connected in parallel. These 16 cables are group into 4 four and each group has another mccb and of 4 cables in each mccb. My worry here is not only the cost of 8 mccb (4 each @both ends with a distance of 150 Meter from main dist panel to sub panel) but what will happen if 1 of the 4 mccb will trip for any reason. sure the 3 mccb and cables will become overload and will cause more harm if not detected right away that 1 or 2 mccb had tripped.

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#11
In reply to #8

Re: Power Cable In Parallel

09/18/2014 3:45 PM

I do not have to understand anything!

You are not paying me one red cent for my opinion.

Frankly, seeing how you ignore those that you do pay for their advice, you cannot pay me enough for me to risk my license, lively hood and most importantly my reputation.

What you should understand is that circuit breakers and fuses protect wires and not loads. The effects from high current on a cable is a complicated collection of physics equations based with many different attributes of cause and effect. A few but not all of these attributes are electrical insulation breakdown temperatures, thermal insulation conductivity, water and or ice infiltration, self heating and heat sinking thermal mass, coupling to ferrous materials, skin effects, tensile strength, torsional fraying, wind induced oscillation, heat dissipation. I doubt your consultant is considering all of these as critical to this installation but none of us in this discussion, particularly you, know why this consultant desires this configuration.

Do whatever you want, you obviously will. Make sure you tell your insurance company your circuit choice.

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#4

Re: Power Cable In Parallel

09/18/2014 9:49 AM

If you have to ask, sit on your hands until the project is complete.

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#5

Re: Power Cable In Parallel

09/18/2014 11:37 AM

Sounds standard, for the information provided.

A service main with branch/phase over-current protection...ff any one of those phases were overloaded and you had to wait for the service main to open you might let all of the magic smoke out of those feeders.

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#10
In reply to #5

Re: Power Cable In Parallel

09/18/2014 3:27 PM

Actually, it doesn't sound right to me. If there are 16 cables in one phase, it is the main breaker's protection that covers those cables. If you split them into 4 sub-groups and put a smaller breaker in each group, suppose one trips - it just opens those 4 cables. They are still connected at the main breaker end, and connected at the load end. The fault that caused the group's breaker to trip is not isolated, and the other 12 cables will get overloaded by carrying all the load current! I don't think this is a good idea.

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#15
In reply to #10

Re: Power Cable In Parallel

09/18/2014 4:34 PM

Until their breakers trip as well.

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#17
In reply to #10

Re: Power Cable In Parallel

09/19/2014 12:20 AM

I think we need a complete circuit diagram.

Code requires parallel conductors to be grouped together and exactly the same length. when they are is groups of 4 I suspect they take different paths and different lengths.

Do we assume the 16 cable runs end in the same panel, on a common point? It may be that the sub panel actually has multiple circuits.

Personally, I think for this sort of current they should be looking at low Z bus duct, a single certified assembly, with perhaps a single breaker.

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#20
In reply to #10

Re: Power Cable In Parallel

09/19/2014 1:26 PM

you are right and that is my point too. if 1 breaker will trip for what ever reason, the load still have supply because of the remaining 3 circuit breakers and the 12 cables will carry the current of the 4 cables which circuit breaker was tripped. if keep unnoticed it will overload the 12 cables and you what will happen next.

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#28
In reply to #20

Re: Power Cable In Parallel

09/20/2014 11:39 AM

The 4 sub panel breakers need to have a common tie point. All 4 will trip any one does

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#12

Re: Power Cable In Parallel

09/18/2014 4:07 PM

How about just asking the consultant to justify why they put these (potentially) extra circuit breakers in.

Be aware that the consultant may look at you like you have two heads however because how I read your explanation is you want to remove 630A circuit breakers that are protecting the 240 sq. mm cables and rely entirely on the 2500A circuit breaker to protect all the individual 240 sq. mm cables!

The primary point of these 630A circuit breakers is to protect the 240 sq. mm cables, a cable fault may not necessarily operate the 2500A circuit breaker alone. This is mentioned in the standards you have mentioned above as it is fundamental to electrical circuit protection.

If you have any doubts please ask your consultant to explain it to you.

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#19
In reply to #12

Re: Power Cable In Parallel

09/19/2014 1:18 PM

thanks for your kind suggestion. our consultant is not an electrical engineer by profession. He is mechanical engineer whose expertise is in clean room design.

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#21
In reply to #19

Re: Power Cable In Parallel

09/19/2014 4:41 PM

WTF!!! You have a mechanical engineer with an expertise in clean room design doing high current power distribution design.

Sir, you need an enema.

Hire an electrical engineering consultant or a licensed electrician that knows the appropriate wiring codes for your location. The design of a power distribution system that interrupts at 2500 amperes per phase should not be designed by amateurs.

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#22
In reply to #21

Re: Power Cable In Parallel

09/19/2014 4:58 PM

This sounds like the blind leading the blind.

Look out for the fire ball.

<UNSUBSCRIBES, IN A FLASH>

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#32
In reply to #19

Re: Power Cable In Parallel

09/21/2014 3:40 PM

This just raises further questions! Is your consultant even qualified for such a high power electrical project design?

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#16

Re: Power Cable In Parallel

09/18/2014 7:38 PM

I've changed my reply to the last time you asked this question.

http://www.youtube.com/watch?v=-HQ5ZbaMJ-w

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#23

Re: Power Cable In Parallel

09/19/2014 10:54 PM

i was foxed by this thread, and have been following with interest the various viewpoints. My initial reaction remains - why does one use multiple CBs to protect individual cables of a phase ? The multiple cables will not exactly share the current, so how does one set the thermal trip threshold ? And, as the OP says, if one trips, the others will get overloaded and all will trip anyway. So what has been achieved in reality ? This is overload protection only. If there is a short-circuit, the big CB will trip and protect anyway. So, i just can't see the need for multiple CBs. Are we sure that the consultant is correct ? In my country, remuneration of such consultants is usually a percentage of the order value, so if they are unscrupulous, they will overspecify. i hope that is not the case here.

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#24
In reply to #23

Re: Power Cable In Parallel

09/19/2014 11:41 PM

Maybe the OP doesn't recognize that these are actually electrical branches going to multiple loads in the same machine. Maybe the mechanical engineer designing this electrical power distribution is trying to be overly cautious because he knows that he is out of his element. Maybe the multiple ganged(?) smaller breakers mechanically fit the pre-existing local distribution panel box and will also act as a local safety disconnect instead of having to hike over 150m and impose LOTO safety protocol on the 2500A breaker for servicing. Maybe the electrical service provider requires this for local codes. Maybe some of these devices are not breakers that trip on current but are actually service disconnect switches.

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#25
In reply to #24

Re: Power Cable In Parallel

09/20/2014 1:46 AM

to redfred, the 1 line (phase) parallel cables we are discussing about is a supply cables for sub-distribution panel in another building which is approximately 150 meters from main distribution panel where the substation is located.This sub- panel has sevral load load like Water Chillers. AHU, Compressors, etc. In attached SLD the 4 MCCB are the one I questioned (Total of 8 over all) if really necessary. Our original consultant did not recommend this system because he recommnded Bus way but when he resigned our Contractor redesigned it using cables because MAgement want to save cost and our present Consultant approved it. My rule as electrical maintenance is pure recommendation and the final decicion is w/ our present consultant. this is to make the matter clear. But to remind you all my original question was "IS this MCCBs REQUIRED by any CODE IEC w/c we practice here or NEC or BS w/c we also recognised.

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#26
In reply to #25

Re: Power Cable In Parallel

09/20/2014 10:10 AM

Buy the codes and read them.

Maybe hire an electrician, too.

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#27
In reply to #25

Re: Power Cable In Parallel

09/20/2014 11:22 AM

I see only basic contacts in both of these hand drawn one line drawings. This implies to me that something other than the current overload condition is why these breakers acting as disconnects exist.

I'll repeat now my earlier unanswered question. How much could you possibly save by not including these breakers?

I find it amusing but not surprising that your first consultant resigned from this project.

Good Luck getting this project safely completed under budget.

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#29
In reply to #27

Re: Power Cable In Parallel

09/20/2014 11:50 AM

I think this discussion is hopeless.

Dalton is a bean counter, in a company run by bean counters, apparently.

This speaks volumes about the whole deadly project, "MAgement want to save cost and our present Consultant approved it."

So, management wants it to be as cheap as possible and the contractor redesigned it that way.

It is apparent that no one possesses the relevant codes, nor knowledge of them, and they are too cheap to hire an electrician or purchase the codes. and read them.

I suggest that this is another case of untrained managers trying to save a buck.

This project is in Saudi Arabia 1 Core Cable vs. 4 Core Cable I believe, and is not Dalton's first brush up against not knowing what to do or how to do it.

I'll stand aside and observe the foundering from a safe distance here in the USA.

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#30

Re: Power Cable In Parallel

09/21/2014 11:22 AM

http://fsymbols.co/pictures/5/-man-arrested-after-throwing-dinner-at-mcdonalds-worker-lol-or-wth-5596.jpg

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#31

Re: Power Cable In Parallel

09/21/2014 11:23 AM
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