Previous in Forum: Automatic Monitoring of Distribution Transformers   Next in Forum: Capacitor Bank
Close
Close
Close
31 comments
Rate Comments: Nested
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27

LED Lighting Problem

12/15/2014 10:33 AM

The better half wanted lights on her yamaha g2(gas engine) golf cart. I purchased Led automotive lamps(low draw) as the G2 only runs when the accelerator is pressed.The lights are wired direct to battery with switch on the dash.

My problem is the lights flicker REALLY bad when the engine is running. I've checked and re-checked the grounds etc.,the battery is new. I work in a shop full of Mechanics and they have no solution. I'm thinking a buffer or regulator of some sort. Any idea's?

The O.E. lighting kit is way out of my price range.So economy is a concern...

__________________
Nothing is fool-proof to a talented fool
Register to Reply
Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.

Good Answers:

These comments received enough positive votes to make them "good answers".
2
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#1

Re: led lighting problem

12/15/2014 10:39 AM

Add a separate lithium battery with a switch that disconnects it from the charging circuit when light is in "on" position and reconnects when light is "off"....

__________________
All living things seek to control their own destiny....this is the purpose of life
Register to Reply Good Answer (Score 2)
3
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#2
In reply to #1

Re: led lighting problem

12/15/2014 10:56 AM
__________________
All living things seek to control their own destiny....this is the purpose of life
Register to Reply Good Answer (Score 3)
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27
#6
In reply to #2

Re: led lighting problem

12/15/2014 11:07 AM

That is a simple and elegant solution..Thank You.

Any reason for a lithium battery as I have a spare battery from a riding mower that has left this earth(don't ask)

__________________
Nothing is fool-proof to a talented fool
Register to Reply
Guru

Join Date: Mar 2007
Location: by the beach in Florida
Posts: 33392
Good Answers: 1817
#10
In reply to #6

Re: led lighting problem

12/15/2014 11:22 AM

Just efficient use of space....use what ya got if it fits by all means....

__________________
All living things seek to control their own destiny....this is the purpose of life
Register to Reply
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27
#11
In reply to #10

Re: led lighting problem

12/15/2014 11:29 AM

thanks.

__________________
Nothing is fool-proof to a talented fool
Register to Reply
5
Guru
Popular Science - Cosmology - New Member Technical Fields - Technical Writing - New Member Engineering Fields - Energy Engineering - New Member Engineering Fields - Electrical Engineering - New Member Engineering Fields - Control Engineering - New Member Engineering Fields - Electromechanical Engineering - Old Member, New Association

Join Date: Apr 2008
Location: Lexington, KY
Posts: 1639
Good Answers: 73
#16
In reply to #2

Re: led lighting problem

12/15/2014 12:37 PM

What happens when the lithium battery is over charged? Smoke and fire? Might not want to do that to the better half!

I suppose the flicker is due to large current draws from the motor? If that is the case, a diode followed by a capacitor will keep the voltage up while the motor pulls the voltage down from the battery while consuming current. Run your LED's from the capacitor voltage. Simple, cheap, not likely to burn up.

__________________
A great troubleshooting tip...."When you eliminate the impossible, whatever remains, however improbable, must be the truth." Sir Arthur Conan Doyle
Register to Reply Good Answer (Score 5)
Guru
Popular Science - Weaponology - New Member Safety - ESD - New Member Hobbies - Fishing - New Member

Join Date: Sep 2006
Location: Near Frankfurt am Main, Germany. 50.390866N, 8.884827E
Posts: 17996
Good Answers: 200
#21
In reply to #16

Re: led lighting problem

12/16/2014 6:00 AM

To my mind, reading down from the top, yours was the first practical answer that would work, though some others mention it again later (they don't read down from the top maybe or don't read period!!)

As neither of us know what the LED current draw is or the amount of pulsing from the generator, we can only say "a big capacitor" instead of an actual value.

My take/guess would be to get hold of a 10µF 35 volt polarised cap (or larger) as a starting point and add extra Caps in parallel till the problem is fixed....but even with just one, the unwanted flicker effects of the generator/magneto should be seriously reduced, if not quite fixed.

He just needs to watch out for the + and - carefully when adding the cap and diode.

__________________
"What others say about you reveals more about them, than it does you." Anon.
Register to Reply
Guru
Engineering Fields - Electrical Engineering - Been there, done that. Engineering Fields - Control Engineering - New Member

Join Date: Dec 2008
Location: Long Island NY
Posts: 15600
Good Answers: 981
#3

Re: led lighting problem

12/15/2014 11:00 AM

The amount of light produced by a LED is proportional to the current flowing through the LED. The voltage regulator in your golf cart is designed to provide a proper charge cycle into your battery, not to provide a constant voltage or current into any ancillary circuit. This is the crux of your problem. The design of your LED lamps will determine which approach should be taken to solve this problem.

__________________
"Don't disturb my circles." translation of Archimedes last words
Register to Reply
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27
#4
In reply to #3

Re: led lighting problem

12/15/2014 11:04 AM

They are 12 v automotive running lights. I figued I may have an issue with the carts regulator that's why I wired them direct to the battery (fused of course)

__________________
Nothing is fool-proof to a talented fool
Register to Reply
Guru

Join Date: Feb 2011
Posts: 7025
Good Answers: 207
#8
In reply to #3

Re: led lighting problem

12/15/2014 11:11 AM

exactly....saved me all that typing

Register to Reply
Guru
Hobbies - CNC - New Member

Join Date: Jul 2013
Location: Lost Wages Nevada
Posts: 1578
Good Answers: 55
#5

Re: led lighting problem

12/15/2014 11:06 AM

I'm not very familiar with the G2 engine however this is just what I remember from my experiences with headlights on a golf cart. I seem to remember that there was a separate switch that come off the battery. Even then the lights did flicker a bit and those were regular 12 vdc incandescent bulbs. Does the engine use a generator / alternator to charge the battery? On some of my older dirt bikes they used a magneto to power the headlight.

__________________
Though it does seem he frequently has a Swiss Army knife or Leatherman and a roll of duct tape with him.
Register to Reply
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27
#7
In reply to #5

Re: led lighting problem

12/15/2014 11:10 AM

magneto powered thus the pulsing.

I think SolarEagle nailed down a solution for me.

__________________
Nothing is fool-proof to a talented fool
Register to Reply
Guru
Hobbies - CNC - New Member

Join Date: Jul 2013
Location: Lost Wages Nevada
Posts: 1578
Good Answers: 55
#9
In reply to #7

Re: led lighting problem

12/15/2014 11:22 AM

I thought it may have been a magneto.

With SolarEagles drawing, won't you lose charging ability while the lights are on?

Maybe put a separate 12 v regulator before the lights?? What voltage is the magneto putting out? Do the new LED lights have a built in transformer to reduce the voltage to 3 or 5 volts or are the LED's connected in a series?

I know!! Sometimes the job that seems the simplest quickly becomes a major pain in the butt!

__________________
Though it does seem he frequently has a Swiss Army knife or Leatherman and a roll of duct tape with him.
Register to Reply Score 1 for Off Topic
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27
#12
In reply to #9

Re: led lighting problem

12/15/2014 11:33 AM

they are 12v no transformer etc. I was concerned about the draw on the battery thats why I went LED. I did hook them to the battery and left them on for 4 hours. there was no noticeable drain on the battery so a second battery just for them will work fine without being charged during use.

__________________
Nothing is fool-proof to a talented fool
Register to Reply
Guru
Hobbies - CNC - New Member

Join Date: Jul 2013
Location: Lost Wages Nevada
Posts: 1578
Good Answers: 55
#13
In reply to #12

Re: led lighting problem

12/15/2014 11:42 AM

That sounds like a great idea and looks like it will work for the application.

Good luck!

__________________
Though it does seem he frequently has a Swiss Army knife or Leatherman and a roll of duct tape with him.
Register to Reply
Guru

Join Date: Jul 2008
Posts: 1688
Good Answers: 145
#14

Re: led lighting problem

12/15/2014 12:19 PM

I don't know the currents and haven't done any calculations but here is are two wild comments to consider:

#1

What about powering the LEDs through a diode and having a large value capacitor across the LEDs? The capacitor will act as a current source when the voltage on the battery lines drops. For this to do any good you need the diode to prevent the cart motor from consuming the charge stored in the capacitor.

#2

Another wild idea: I doubt that the battery voltage is actually dropping enough to cause the flickering. My guess is that the flickering is caused by the IR (current multiplied by resistance) drop in the wires from the battery or battery bank. Battery terminals that are loose or corroded can also be a big voltage drop. Running the lights from a wire directly from the battery might give you a cleaner power source. This way the only current and therefore only IR drop in the wire going to the LEDs would be the constant and small LED current.

To avoid dead batteries you might want the path from the battery to the lights to go through a relay. The dirty power you now have should be good enough to run a relay coil. The relay coil would need to be dead when you turn off the key.

__________________
Few things limit our potential as much as knowing answers and setting aside questions.
Register to Reply
Guru

Join Date: Feb 2011
Posts: 7025
Good Answers: 207
#18
In reply to #14

Re: led lighting problem

12/15/2014 2:20 PM

LEDS ARE diodes

Register to Reply Score 1 for Off Topic
Guru

Join Date: Jul 2008
Posts: 1688
Good Answers: 145
#19
In reply to #18

Re: led lighting problem

12/15/2014 5:36 PM

Yep. Even under the current administration that is still true.

I suspect that if you draw out a working circuit that you will need a blocking diode to prevent the storage capacitor from discharging during the time that the motor is causing the large IR drop.

His LEDs are headlights so getting another one of them just to use as a blocking diode does not make sense. Since this seems to be a very noisy high current circuit I would suggest a blocking diode with a voltage rating far above the normal LED. So, the shopping list has one or more C's and a D without the LE option but with a little bit of the HV option. Packaging probably AX but could be RAD or SMT. Thus, D with HV and AX but without LE.

Then again, I could be wrong. I am very good at that.

(When I was in Huntington Beach a few years ago we had lunch at the Hunting Beach Beer Company on the beach. Almost everyone was way too skinny. Don't you people eat meat over there on the left coast?)

__________________
Few things limit our potential as much as knowing answers and setting aside questions.
Register to Reply
Guru
Popular Science - Cosmology - New Member Technical Fields - Technical Writing - New Member Engineering Fields - Energy Engineering - New Member Engineering Fields - Electrical Engineering - New Member Engineering Fields - Control Engineering - New Member Engineering Fields - Electromechanical Engineering - Old Member, New Association

Join Date: Apr 2008
Location: Lexington, KY
Posts: 1639
Good Answers: 73
#24
In reply to #14

Re: led lighting problem

12/16/2014 11:53 AM

Hi Bruce,

Perhaps I wasn't clear enough. The diode I was talking about would be used to prevent the stored energy (in the capacitor) from being consumed by the motor. While the motor was drawing a large amount of current from the battery, the battery voltage would dip thereby causing the LED circuit to dim. I presumed that the LED circuit already had a current limiting device of some kind or else it would have burned up when the cart was not moving. That was an assumption on my part.

The capacitor was intended to provide 12 volts while the motor was otherwise causing a drop in the battery voltage while the current hungry motor was having its lunch! By running the LED circuit from the stored energy in the capacitor, the dimming would be minimized. A picture or sketch would have saved me from all of these words. Sorry if I caused any confusion.

__________________
A great troubleshooting tip...."When you eliminate the impossible, whatever remains, however improbable, must be the truth." Sir Arthur Conan Doyle
Register to Reply
Guru

Join Date: Oct 2008
Posts: 42355
Good Answers: 1693
#15

Re: led lighting problem

12/15/2014 12:26 PM

These golf cars use a starter/generator that can barely keep the battery charged with nothing else drawing power.

EZ Goes are the same way. I forget the output but it's less than an amp as I recall.

Aux battery (maybe motorcycle) and a small ac charger might help.

Also, buy an automotive battery. 8AMU1R from Autozone is what I use. (Not an endorsement)

We have 6 EZ Goes and I never buy golf car batteries for them.

Register to Reply
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27
#17

Re: led lighting problem

12/15/2014 1:13 PM

the diode/capacitor idea may work as well

I have a U1R battery(spare) I'm going to use as light source following SolarEagles idea first (I don't have to buy anything to try it). If it doesn't work out I'll try the Diode option.

Thank You all for constructive and illuminating(no pun intended) replies..

__________________
Nothing is fool-proof to a talented fool
Register to Reply
Guru

Join Date: Aug 2014
Location: Port Macquarie N.S.W. Australia
Posts: 1071
Good Answers: 225
#20

Re: LED Lighting Problem

12/15/2014 10:25 PM

Tell her not to play golf at night and you may save yourself a heap of work.

Register to Reply
Guru
Hobbies - Target Shooting - New Member

Join Date: Jan 2011
Location: Indiana
Posts: 558
Good Answers: 14
#22

Re: LED Lighting Problem

12/16/2014 8:43 AM

Hopefully she is more intelligent then my wife with her golf cart, a G2 electric real heavy and I don't mean that in the stoner sense either. Last year she decided to go rock hunting for her rock garden in the bottom of the local creek and it took an 9N Ford to get her out. Now that I have my Club Car equipped with 24" tires and 72 volts I may not need the tractor, but you never know. She has too many college degrees and no common sense about mechanical things. I guess I forgot to read the fine print her dad gave me too many years ago.His last comment to me was their family gave great funerals not divorces. And he went out in style.

__________________
Four boxes keep America Free The soap box, The ballot box, The jury box, & The cartridge box.
Register to Reply
Guru
Engineering Fields - Electrical Engineering - New Member Fans of Old Computers - Commodore 64 - New Member Popular Science - Evolution - New Member United States - Member - New Member

Join Date: Oct 2013
Location: Illinois, 7 county region (The 'blue dot' that drags the rest of the 'red state' around during presidential elections.)
Posts: 3683
Good Answers: 89
#23
In reply to #22

Re: LED Lighting Problem

12/16/2014 9:10 AM

"His last comment to me was their family gave great funerals not divorces."

Statements like that would have me calling off the wedding and bugging out of town. Not that I go into a relationship looking for a way out, but the insinuation that the family murders ungrateful in-laws makes it a family I would prefer to not be a part of.

__________________
( The opinions espressed in this post may not reflect the true opinions of the poster, and may not reflect commonly accepted versions of reality. ) (If you are wondering: yes, I DO hope to live to be as old as my jokes.)
Register to Reply
Guru
Hobbies - Target Shooting - New Member

Join Date: Jan 2011
Location: Indiana
Posts: 558
Good Answers: 14
#25
In reply to #23

Re: LED Lighting Problem

12/16/2014 12:26 PM

Redheaded German girls have short tempers and long memories. I have learned to keep a box of hats by the door and toss one in the door. If it comes back out faster then it went in and all chewed up I go find something else to do for a little while or until my great-grandsons come and get me out of the shop for dinner. If it is served in a dog bowl the boys and I will camp out in the shop for the evening. Now if you believe all of that I might have some swamp land in Florida for sale. Young guys tend to look harder at life and not take it too seriously after having spent sometime with my wife and myself. They ask me all the time about the very large frying pan that hang's up in the garage with the center bowed up, I tell them it is a reminder of the last time I said something about the way dinner was fixed. I was BRILLIANT enough to bring that one out when all of her girlfriends were over for a yard party, went over very well. It only got me relegated to the garage for a few hours before dinner.

__________________
Four boxes keep America Free The soap box, The ballot box, The jury box, & The cartridge box.
Register to Reply Off Topic (Score 6)
Guru
Engineering Fields - Electrical Engineering - New Member Fans of Old Computers - Commodore 64 - New Member Popular Science - Evolution - New Member United States - Member - New Member

Join Date: Oct 2013
Location: Illinois, 7 county region (The 'blue dot' that drags the rest of the 'red state' around during presidential elections.)
Posts: 3683
Good Answers: 89
#26
In reply to #25

Re: LED Lighting Problem

12/16/2014 3:25 PM

Ah, you neglected to mention that the family was German, that explains a lot.

From the quote alone I was under the impression that it was an Italian family, by which I mean a Family. As in "Fraido! you turned on the Family, you broke my heart! But I cannot kill my own brother, so all is forgiven. I would love to chat but I must attend to Business, Guido will take you on a nice relaxing fishing trip in the family lake."

--

REDHEADED German girl? Ohh, there's a lot of Irish in there, that's scary. We Germans only fight when we're angry (and despite all those British jokes, we are not ALWAYS angry, some of that 'constant gutteral shouting' is just snoring), the Irish will fight when they're angry, or happy, or drunk, or bored. You have my sympathies, although the make up -er, 'parties' must be fun.

__________________
( The opinions espressed in this post may not reflect the true opinions of the poster, and may not reflect commonly accepted versions of reality. ) (If you are wondering: yes, I DO hope to live to be as old as my jokes.)
Register to Reply Off Topic (Score 5)
Guru
Hobbies - Target Shooting - New Member

Join Date: Jan 2011
Location: Indiana
Posts: 558
Good Answers: 14
#28
In reply to #26

Re: LED Lighting Problem

12/17/2014 9:06 AM

My side of the family is not much better Scotch, Irish, German, and American Indian Cherokee to be exact. None of them even tempered when you try to take their woman land or money. Revenge can be so much fun! Oh did I say that, as I sharpen my scalping knife while cleaning my guns.

__________________
Four boxes keep America Free The soap box, The ballot box, The jury box, & The cartridge box.
Register to Reply Off Topic (Score 5)
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27
#27

Re: LED Lighting Problem

12/17/2014 7:16 AM

Hello every-one, I tried using the second battery and switch per SolarEagle. Works great! The other half doesn't play golf, she runs up and down to the creek out back and over the hill to run our Terrier. She only needs the lights for the last run of the evening so they are only in use 1/2-1 hour at a time.

Thank you to everyone for an educational and entertaining read....

__________________
Nothing is fool-proof to a talented fool
Register to Reply
Guru
Engineering Fields - Electrical Engineering - New Member Fans of Old Computers - Commodore 64 - New Member Popular Science - Evolution - New Member United States - Member - New Member

Join Date: Oct 2013
Location: Illinois, 7 county region (The 'blue dot' that drags the rest of the 'red state' around during presidential elections.)
Posts: 3683
Good Answers: 89
#29
In reply to #27

Re: LED Lighting Problem

12/17/2014 10:20 AM

That's a tough little dog if it can shrug off being run over with a golf cart.

...

Oh, wait, you meant like 'walk the dog, but move faster.' (Gilda Radner voice) "Nyever miiiind."

__________________
( The opinions espressed in this post may not reflect the true opinions of the poster, and may not reflect commonly accepted versions of reality. ) (If you are wondering: yes, I DO hope to live to be as old as my jokes.)
Register to Reply Off Topic (Score 5)
Power-User
Canada - Member -  Member

Join Date: Nov 2005
Location: Hamburg NY (just south of buffalo) pre-Hamburg(1998) home was the Yukon territory of Canada
Posts: 486
Good Answers: 27
#30
In reply to #29

Re: LED Lighting Problem

12/17/2014 10:25 AM

He HAS been run over(just his pride hurt)....but only once...now he keeps away and runs beside or behind.

__________________
Nothing is fool-proof to a talented fool
Register to Reply Off Topic (Score 5)
Guru
Engineering Fields - Electrical Engineering - New Member Fans of Old Computers - Commodore 64 - New Member Popular Science - Evolution - New Member United States - Member - New Member

Join Date: Oct 2013
Location: Illinois, 7 county region (The 'blue dot' that drags the rest of the 'red state' around during presidential elections.)
Posts: 3683
Good Answers: 89
#31
In reply to #30

Re: LED Lighting Problem

12/17/2014 11:36 AM

Well, that makes him smarter than a Great Dane. Then again, when you're breeding a dog that will run TOWARDS a 400lb boar, tackle it to the ground, and then lay on top of it so the hunter can slit the pig's throat, you're not breeding for intelligence.

__________________
( The opinions espressed in this post may not reflect the true opinions of the poster, and may not reflect commonly accepted versions of reality. ) (If you are wondering: yes, I DO hope to live to be as old as my jokes.)
Register to Reply Off Topic (Score 5)
Register to Reply 31 comments

Good Answers:

These comments received enough positive votes to make them "good answers".
Copy to Clipboard

Users who posted comments:

adreasler (4); Andy Germany (1); BruceFlorida (2); Fredski (2); LOCKDUKE (3); lonster (8); lyn (1); NotUrOrdinaryJoe (2); Original_Macgyver (3); redfred (1); SolarEagle (3); spades (1)

Previous in Forum: Automatic Monitoring of Distribution Transformers   Next in Forum: Capacitor Bank

Advertisement