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Measuring Flow In Central Heating Pipes

02/24/2015 7:43 AM

Hi,

I'd like to be able to measure the flow rate in my central heating pipes. I'd like to be able to measure it at a number of spots not just in & out at the radiators. I keep thinking there must be some form of sensor that would allow me to do this but I can't find one online. I could measure temperature as a guide to flow but I'd rather measure the thing I want to measure rather than imply it and I can't measure difference on some parts of the system.

My problem is balancing a regular central heating system, water filled. Done loads of these over the years. My current house was a right pain to balance and I had to go right back to the beginning and start again loads of times. Eventually, it worked. Hurrah! Until I replaced one radiator. Now it doesn't work again. But it doesn't not-work consistently. The colder radiator(s) vary by time, day, and, quite possibly, moon. I've done all the conventional balancing things to no avail. I've locked open thermostatic valves, temorarily replaced thermostatic valves, bled it (no issues), beld it again (ditto), scrrutinised the pressure gague with the glare of a falcon. Nothing.

So time to get more info. Find out what is happenning, when. But how can I measure the flow? Advice appreciated.

E.

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#1

Re: Measuring Flow In Central Heating Pipes

02/24/2015 8:35 AM

Check out ultrasonic flow meters.

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#2

Re: Measuring Flow In Central Heating Pipes

02/24/2015 9:03 AM

The fact that it's inconsistant does sound like air in the system.

If you turn off the valve upstream of a radiator until it gets cold, can you then turn it back on and see how long it takes to get hot on the exit pipe?

Just a thought...

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#3

Re: Measuring Flow In Central Heating Pipes

02/24/2015 9:21 AM
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#4

Re: Measuring Flow In Central Heating Pipes

02/24/2015 10:16 AM

Yeah, it can be a nightmare.

I ended up having a separate circuit for upstairs and downstairs, all the main pipework running under the upstairs floor....

Of course I then couldn't get air out or the downstairs section as it was one big inverted U... ended up with plumbing the bathroom towel rail into the downstairs circuit so I could bleed the bleedin' thing.

I feel your pain. I don't think thermostatic rad valves are actually a very good concept... they are seldom in a suitable airflow, and as they open and close it effects the rest of the system... I only have a few, mostly upstairs, so that as they open just a fraction you can heat the water whistling through.

Can I suggest pump speeds as another variable to play with (just in case you haven't enough)

Del

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#5

Re: Measuring Flow In Central Heating Pipes

02/24/2015 1:37 PM

There are several in-line reasonably priced ($200-$400) mechanical flow measurement devices available that can be inserted at key points for visual flow confirmation and control.

Installation of a simple meter bypass loop at each point of measurement allows use of one meter at multiple locations. (3 valves + 2 unions)

The two most common are axial and paddle types with the axial units being the most accurate.

These units can also be purchased with an analog or digital feedback circuit for remote monitoring if desired/needed.

Dayton, GPI, Flowrite, are a few of many available manufacturing sources that you can view the choices online.

An online search for "mechanical flowmeter" will yield more sources.

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#6

Re: Measuring Flow In Central Heating Pipes

02/24/2015 3:38 PM

This is definitely out of my league, but I thought something like these flow balancing devices was used in these systems.

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#7

Re: Measuring Flow In Central Heating Pipes

02/25/2015 12:06 AM

Hi Evan, I'm a rank amateur but wrestled for decades with hydronic systems when I lived in the UK.

In a sense, you don't really need a flow meter 'cos if it isn't getting hot, there isn't any flow! One of 3 possibilities spring to mind: 1. The pipework or radiator in question is blocked, 2. There is a build-up of gas in that circuit or 3. The other legs of the circuit are hogging the flow.

What I used to do is close the stop valves on all radiators except the dubious one and start the circulating pump. You will surely hear a rushing sound in that one radiator if there is flow and gurgling if there is gas in it. Stop the pump and bleed that radiator. Repeat if needed. If there is no evidence of flow you must have a blockage.

When you are happy there is flow, leave the stop valve fully open on that radiator, start the pump again and with the boiler on a low temp setting just crack open the stop valves of the other radiators. Any thermostatic valves should be set to max temp during this operation. As the radiator temperatures settle down, open the stop valves slightly on the cooler ones to manually balance the system. Finally, set the thermostatic valves again, et violà!

Glad I live in the tropics, now. Good luck.

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#8

Re: Measuring Flow In Central Heating Pipes

02/25/2015 4:14 AM

Search clamp on ultrasonic flow meters on the Web. The first hit shows a battery operated unit that is precisely what you want. Then search your local instrumentation hire companies. This type of equipment is likely to be available on hire for a few days at a much lower cost than purchasing.

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#9

Re: Measuring Flow In Central Heating Pipes

02/25/2015 2:29 PM

Is this a pressurised system or an unpressurised system with a header tank? If a header tank, is it filling correctly?

Usually one lets all the air out of any rads, automatic valves are best, each radiator upstairs should have one...they are quite cheap. Some long runs of pipe may need to be separately cleared of air.

The may not be any areas of pipe that rise and fall again, air will collect at the high point it only needs to be half the width of the pipe to be a problem. Check with a level.....a quick fix would be to add an automatic air valve at the high point.....but not pretty....

Make sure you know which side is the hot supply side. I have even seen pumps put in backwards, pumping the wrong way!!!

On each radiator, you should have a thermostat.

This must be the hot supply side. Check MOST carefully! Do not make ANY guesses. Having one wrong will always cause problems....

Make sure that there are no hidden isolation valves anywhere. If yes, open fully. I can isolate my heating in several places as well as being able to remove any rad while the heating is working without losing water, other than that in the rad of course!

On the other end of each rad (the cold end!), you should have an adjusting valve, often it can only be turned with a special tool, it may have even a removable cap.....if you don't have these, all bets are off!!! Give up!!

You open all of these "adjustment" valves fully.

You then open all the thermostats fully.

You switch the heating on hot.

You feel which radiator(s) get hot.

You close this/these valve(s) completely and open them say half a turn.

Make a cup of tea.

Drink it.

Make sure that the rads that were hot are still hot, if not open up another half turn on those that have cooled only.

Go and see if any other rads are now warming up.

Close the adjustment valves on these rads and open one turn. One and a half turns may be needed...

Make a cup of tea.

Drink it.

Check that all rads you have adjusted up to now are staying hot.

See if any other rads are now heating up.

carry on until all are hot all at the same time.

Replace caps on all adjustment valves.....

Go and drink a beer or two.

Relax and stay warm!!

The principle is that a rad close to the heating system has a low resistance and the hot water passes through easily. Which is why these rads need to have the flow reduced.....

Till basically every rad poses the same sort of resistance to water flow.....

It is possible that your pump is damaged or running slow or something. Or the system is silted up and needs blowing through, or somewhere a kink is in a pipe somewhere....

I have balanced both pressurised and non pressurised using the above method with 100% success...

It works with underfloor heating as well!!

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