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How Brown Printing Went Green

Posted November 02, 2010 7:00 AM by Steve Melito

What would you do if your company was hit with a $6-million energy bill, declining revenues, and rising prices? Brown Printing in Waseca, Minnesota hired a team of consultants, including a data mining specialist. Then the nation's third largest magazine printer and fifth largest catalog printer hired a full-time Environmental/Energy Engineer. "We weren't looking for a consultant to hand us a list of recommendations and walk away," Brown's facilities manager explained.

The company added Energy Star, overhauled its compressed air systems, and engaged employees with an "Air Leak Challenge". Brown also installed variable frequency drives (VFDs) in the bindery's heating, ventilation and cooling (HVAC) system, and added lighting occupancy sensors throughout the plant. Installing three new regenerative thermal oxiders (RTOs) will reduce the plant's natural gas consumption by enough to power 850 homes.

Ultimately, Brown will save 10% of its $6-million energy bill. How far would your company go to achieve such a cost savings?

Source: Facilities Engineering Journal

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Guru
Technical Fields - Technical Writing - New Member Engineering Fields - Piping Design Engineering - New Member

Join Date: May 2009
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#1

Re: How Brown Printing Went Green

11/02/2010 1:50 PM

How much did they spend in order to get this projected $600,000/yr energy savings? From this we could get an idea of simple payback. I wonder why this was not mentioned..., nor how many tax breaks and subsidies might have been involved.

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Guru
United States - Member - New Member Engineering Fields - Electrical Engineering - New Member

Join Date: Jul 2008
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#2

Re: How Brown Printing Went Green

11/02/2010 1:51 PM

So, Brown will save 10% of its energy bill by making this switch. But, how much did they spend on all of the consulting services and updating systems? Saving energy is an investment, not a quick fix.

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Guru

Join Date: Nov 2009
Location: Izmir, Turkey
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#3

Re: How Brown Printing Went Green

11/06/2010 1:27 PM

Sounds more like they got smart rather than green.

To be as wasteful as they apparently had been shows a management team that was not paying attention.

To often people confuse good business with 'going green'.

Russ

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