Plant & Facilities Engineering Blog

Plant & Facilities Engineering

The Plant & Facilities Engineering Blog is the place for conversation and discussion about mechanical and electrical systems, automation and instrumentation, maintenance and management, and products & services as they relate to plant and facilities operation. Here, you'll find everything from application ideas, to news and industry trends, to hot topics and cutting edge innovations.

Previous in Blog: Is Your Company in "Fire Drill" Mode?   Next in Blog: Time to Go Back to School?
Close
Close
Close
5 comments
Rate Comments: Nested

How Do You Justify Building Maintenance Costs?

Posted January 04, 2011 9:51 AM by Steve Melito

Mechanical systems maintenance is one of the most expensive budget items that plant and facilities engineers must justify. To contain costs, building maintenance personnel should ensure that all components, equipment and systems are operating at their design specifications and are reliable enough to avoid unplanned downtime. But making a business case to the bean counters also means showing that cost avoidance exceeds the cost of service, especially during these difficult economic times.

Justifying building maintenance costs isn't a simple task, however. There are a number of factors to consider, including average component failure rates and projected system deterioration. Plant and facilities engineers must also differentiate mission-critical and run-to-failure components. Accounting for the business impact on the organization is also part of the "big picture" that maintenance personnel must paint during budget meetings.

There are multiple methods for estimating service costs and paybacks, but what's the best one to use? Does your maintenance manager use the simple payback method, or more sophisticated models such has internal rate of return or net present value?

Source: Facilities Engineering Journal

Reply

Interested in this topic? By joining CR4 you can "subscribe" to
this discussion and receive notification when new comments are added.
Power-User

Join Date: Dec 2007
Location: Brasov, Romania
Posts: 255
Good Answers: 7
#1

Re: How Do You Justify Building Maintenance Costs?

01/05/2011 1:57 AM

For those who have system thinking every bit of maintenance is important. They know that things do not evolve linearly but exponentially so every little mishap now can cause big issues alter on.

Indeed, trying to explain this in economical terms is difficult; If others could just understand the engineering thinking we would not have to "justify" everything in the economic sense. Of course, we can "engineer" justifications just to turn them over and do what is technically important to be done for things to work as well as possible.

__________________
The time is ......now
Reply
Guru

Join Date: Jun 2008
Location: Oman
Posts: 612
Good Answers: 14
#2

Re: How Do You Justify Building Maintenance Costs?

01/05/2011 2:43 AM

The engineering plant & equipment used in buildings serve a variety of purposes. To keep these facilities in good working conditions an effective and efficient maintenance program is required. Solving maintenance problems demands comprehensive knowledge about operation and procedures that must be performed in a timely and cost effective manner. To improve the quality of services in facilities management maintenance managers are adopting new concepts and technologies such as Reliability Centered Maintenance, (RCM), integrating the building automation system with maintenance procedures etc regularly. A proper maintenance management is the prime requirement for a building maintenance work. Effective maintenance management minimizes the costs associated with non availability of an engineering service. It is difficult to suggest the best way to control maintenance costs as maintenance issues are always associated with emotional factors. For example in a hotel or residence if a fridge is not working the end users expect that the same should be put in order within shortest possible time. It needs to keep standby or spare parts inventory etc. However cost control without affecting the quality of services is a preferred tool . It is always preferred to use simple financial equations to calculate the return on investment than using complicated financial procedures. Life is always simple we make it difficult by involving lot of complications on it.

Reply
Guru

Join Date: May 2010
Location: Metro.Manila, Philippines.
Posts: 1269
Good Answers: 27
#3

Re: How Do You Justify Building Maintenance Costs?

01/05/2011 11:09 AM

The very key I believe and from my experience, one must first have a very good understanding of what the company is all about, it's business goals, visions and objectives. Having a complete knowledge of the above, the plant engineer /manager can now layout a plan that ties-in key facilities equipment that are all pertinent to the company's visualizations and realization of those goals and objectives. Once priorities are established, identified and made known to the top executives of the company, budget justifications for an overall equipment plant maintenance program are easily achievable. Equipment reliability with proper maintenance documentations are a function of this maintenance plan to gain trust from users as well as support from top management.

__________________
vsar
Reply
Anonymous Poster
#4

Re: How Do You Justify Building Maintenance Costs?

02/10/2011 6:30 PM

Have you looked into preventative maintenance options that may cut the cost of repairs? There are a few companies that offer sensor systems that don't cost too much, and are very easy to install and use, due to the fact that everything is wireless now days. If you knew something was wrong with a boiler or HVAC unit and could fix the issue before it actually broke you could save a lot of time and money. Here is a company that provides such a product. Monnit Wireless Sensors. I don't know if this would help you justify your maintenance budget, but it could very well help you contain the costs associated with broken equipment.

Reply
Participant

Join Date: Feb 2012
Posts: 1
#5

Re: How Do You Justify Building Maintenance Costs?

02/23/2012 11:36 AM
Reply
Reply to Blog Entry 5 comments
Copy to Clipboard

Users who posted comments:

Anonymous Poster (1); DavidSchnider (1); mrswamy (1); nikolay (1); vsar (1)

Previous in Blog: Is Your Company in "Fire Drill" Mode?   Next in Blog: Time to Go Back to School?

Advertisement