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Faulty Welds Confirmed as Pipeline Culprit

Posted March 14, 2011 9:36 AM by Sharkles

Last month, the newsletter team questioned if faulty welds could be behind the California pipeline explosion in September. Since then, Robert P. Fassett, director of integrity management and technical support at the gas operation utility, has confirmed this to be so. He told The New York Times that the seam at the rupture point was only welded to 50% of the pipe's thickness. As pressure rose and fell in the pipe, the seam would've become weak throughout the years.

Confirmation of the faulty weld seam was surprising to those at the operation facility as the welding technique used was "considered the gold standard."

The National Transportation Safety Board will soon investigate the condition of the pipe and determine whether they believe the company took enough precautions to minimize damange.

Source: The New York Times

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#1

Re: Faulty Welds Confirmed as Pipeline Culprit

03/15/2011 7:54 AM

Single submerged arc long seams have not been "considered the gold standard" for 50 years. Most of the pipe in that segment was Double SAW, bought in 1948, but some of the pipe in the failed section was manufactured with single SAW seams, out of much weaker material, and rolled from plate that was rolled out in the opposite direction from the line pipe. Pup number 2 in particular, was obviously differently manufactured. It appears that the PG&E crew (yes, this was done in-house) used some pipe from a different source, and the long seam in one of those joints failed.

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#2

Re: Faulty Welds Confirmed as Pipeline Culprit

03/16/2011 10:32 PM

My curiosity is more about how long do they actually think that a pipe that was made 60+ years ago is supposed to last anyway?

We don't buy homes, vehicles, commercial equipment, or anything else and expect them to last 60+ years with near zero maintenance so why is expecting an ancient steel pipe buried in the ground that was assembled out of who knows what grades of materials by god only knows what level of skilled workers way back then to never wear out or start failing?

I for one am rather surprised more of them don't have more problems than they do by now.

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