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Baking Better Buns

Posted April 07, 2011 8:00 AM by Sharkles

At the Georgia Tech Research Institute (GTRI), researchers have developed a new process for baking the perfect sandwich bun. Their production-line system automatically inspects the quality of buns as they come out of the oven, and adjusts the oven temperature if the buns are deemed unacceptable.

The research team worked with Flower Foods and Baking Technology Systems to develop the process for producing buns that are consistent in color, size, shape, and seed dispersion. Existing practices required a human worker to remove and inspect a sample each hour, and manually adjust the oven if the buns were too light or dark in color. Since an estimated 1,000 buns leave the production line each minute, there was a need for an automated control system that would ensure rapid connections and consistent results.

The system has been used by Flower Foods for the past year, and has successfully inspected a variety of buns. As buns move through the production line, an image is recorded by a digital camera and identified by imaging software that automatically sends information regarding color, shape, seed coverage, size, and contamination status to the oven controllers.

A prototype has already been displayed at the Baking Industry Exposition in Las Vegas. The team hopes that the system will be adopted for the quality control of other bakery products in the future.

Source: PhysOrg

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#1

Re: Baking Better Buns

04/07/2011 9:16 AM

If the seed content fails to meet specifications by not too large a margin, they can Priority Mail any rejects to Occupant, 687-B Blueberry Drive, Ketchikan, AK 99901.

We won't discuss whether my buns are acceptable to them....

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#2
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Re: Baking Better Buns

04/07/2011 12:40 PM

Are you sure.......you know there are probes envolved.

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#4
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Re: Baking Better Buns

04/08/2011 8:01 AM

I thought the TSA had that covered no probe involved.

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Re: Baking Better Buns

04/08/2011 11:54 AM

Not since they started outsources......I hear one probe resembles and umbrella

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#7
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Re: Baking Better Buns

04/10/2011 9:57 AM

LOL

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#3

Re: Baking Better Buns

04/07/2011 1:00 PM

an image is recorded by a digital camera and identified by imaging software that automatically sends information regarding color, shape, seed coverage, size, and contamination status to the oven controllers.

That technology has been used now for the past 10-15 years. Even before that in the fruit and vegetable industries on the automatic sorters. As well as in the pizza crusts industry.

Even though the technology has been available for a long time, information like that has been kept quiet as a form of intellectual property. e.i. It was not advertised..... until now.

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#5

Re: Baking Better Buns

04/08/2011 8:06 AM

Bun Inspector, now that could be an interesting job! (or not!)

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#8

Re: Baking Better Buns

04/11/2011 9:53 AM

I wonder if they're as good as Betty's buns?

www.youtube.com/watch?v=fl13kmZ7-vI

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