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This is one of the simplest and most useful do-it-yourself (DIY) projects I have tackled. A shop press can be a handy tool for all sorts of applications. I had been looking into buying one, but my need just wasn't great enough. So, I decided to build one myself.
One day, a friend of mine was working on his car at my house and discovered that he needed a shop press to finish the job. Since I had been thinking about making a shop press, I decided on the spot to try and build one out of scrap metal. Most shop presses are made out of channel iron, but I didn't have any just lying around. What I did have was a decent quantity of angle iron from old bed frames. So, I went about welding the angle iron bed frames together to make channel iron.
After I had a bunch of hacked-together channel iron, I started building the press. The design is simply a large, rectangular frame with two pieces that slide up and down inside the frame. I drilled a bunch of holes along the sides of the frame to insert bolts, and set the height of the bottom. I then inserted a hydraulic jack between the top of the frame and the top sliding part. Finally, I used large springs to hold the slide up against the jack.
The press worked fine, but I decided to strengthen the top of the frame and the slides with some 3/8"-thick plate steel. I also added some legs so it would stand on its own, and put it to use. I have used this shop press for a number of jobs already, and it has worked quite well.
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