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Speaking of Precision

Speaking of Precision is a knowledge preservation and thought leadership blog covering the precision machining industry, its materials and services. With over 36 years of hands on experience in steelmaking, manufacturing, quality, and management, Miles Free (Milo) Director of Industry Research and Technology at PMPA helps answer "How?" "With what?" and occasionally "Really?"

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Need For Qualified Workers: A Shop Owner’s View

Posted March 21, 2014 11:59 AM by Milo
Pathfinder Tags: employment machine shop

Guest post by Jon Holbrook, PMPA member company North Easton Machine Company

The industry today is a buzz with the need for qualified workers. Low cost energy here in the United States combined with our ability to manufacture some of the highest quality products in the world are creating a bit of a "perfect storm".

This perfect storm of economic conditions is leading to a second industrial revolution in this country.

We are seeing a resurgence of many of the industries that only a few years ago were leaving the US in droves.

This is not my father's (or his father's ) Industrial Revolution!

  • My father sharpened his own tools by hand on a bench grinder by eye.
  • He made fine adjustments on production equipment with a wrench and the tap of a ballpeen hammer.
  • He used "Speedi Dri" to soak up the oil that no matter how hard he tried could not seem to be contained to the machine.

Today we have a high tech industrial revolution!

Digital and optical technologies are routine, as is the use of trig and geometry every day.

Today's machinist uses disposable insert tooling, punches offsets into a computer and programs equipment using CAD models and 3D simulation programs.

All this in an environment that is closer to a climate controlled laboratory than the shops of the last century.

@ Key questions:

  1. How do we train the worker of tomorrow to be successful in manufacturing in the 21st century?
  2. Equally important, how do we re-train today's workers to meet the needs of manufacturing in America today?

While I am unable to offer a perfect solution to these issues, our company, North Easton Machine, is doing our part to hire the long term unemployed and re-train them for a rewarding career in the field of manufacturing. Our company was just awarded a "Hiring Incentive Training Grant." We have confidence in the future of North American Manufacturing, just as my father did years ago. We are working diligently to make it happen.

What can you do to help meet the challenges that we as North American Manufacturers face today?


Editor's Note: CR4 would like to thank Milo for sharing this blog entry, which you can finish reading here.

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#1

Re: Need For Qualified Workers: A Shop Owner’s View

03/21/2014 1:20 PM

@ Key questions:

1. How do we train the worker of tomorrow to be successful in manufacturing in the 21st century?

In my opinion, you have to start in the high school level, even before that. Let them experience taking just an idea, and creating a product out of it. You can not underestimate this.

2. Equally important, how do we re-train today's workers to meet the needs of manufacturing in America today?

This is important, to train for a skill, there has still has to be a passion for the new skill, just not "It's a job" attitude.

There are quite a bit of government money's spend with training the wrong people, And by wrong people are people that just goes through the motion, with really no intent of going out and finding a skill they are being retrained to do. They are only doing it either:

  1. Because its free (only free to them, our taxes are paying for it) and they have no intention of applying it.
  2. Or its a requirement to continue collecting unemployment......... This can't be helped.
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Re: Need For Qualified Workers: A Shop Owner’s View

03/23/2014 7:54 AM

I agree that it is ideal when ones vocation is also ones passion. However, the next best thing where ones vocation can feed or fund ones passion should be considered acceptable and not a detriment.

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#3

Re: Need For Qualified Workers: A Shop Owner’s View

03/23/2014 8:34 AM

Are there any good old fashioned trade schools anymore. Even Ranken and Vaterot call themselves colleges. Which means you have to take all the nonsense courses like english comp & history to get a degree from them. Nothing wrong with learning history or proper English usage but I'm not interested in paying $$$ for them. I just want the technical training.

And the cost is getting rather high too. I just looked into a 3 day class on Civil 3d training and they wanted $1200 for it.

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Re: Need For Qualified Workers: A Shop Owner’s View

03/23/2014 10:20 AM

The technical schools in Wisconsin were and still are pretty good..... Even though they are become technical colleges which the curriculum is more stringent.

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Re: Need For Qualified Workers: A Shop Owner’s View

03/24/2014 10:11 AM

Don't think there are any more 'trade schools' anymore, haven't seen an ad for Lincoln Tech in a while.

The 'death' of trade schools is due to the plethora of colleges, and the 'overload' of job-seekers.

If a company has 10 slots to fill for technical positions, and they receive 30 applications from people with Associate Degrees in the field, 5 applications from people with bachelor Degrees in the same field, and 20 applicants with certificates from a trade school in that field, you know what will happen. They'll interview the BS candidates first, offer them trade school salary, take who accepts, then look at the AS candidates, offer then trade school salary, take who accepts, then, if there are any slots left, they'll look at the trade school candidates, offer them minimum wage, and see if anyone nibbles.

In my parents time, a High School Diploma opened the world, with advanced degrees if you wanted to make more money. By the time I graduated High School, it took an Associate Degree to get what you used to get with a HS diploma, today, it looks like a BS degree is the new HS diploma, simply from the glut of applicants for every position.

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#4

Re: Need For Qualified Workers: A Shop Owner’s View

03/23/2014 8:57 AM
  1. How do we train the worker of tomorrow to be successful in manufacturing in the 21st century?

Teach them CAD/CAM and machining practice.

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Re: Need For Qualified Workers: A Shop Owner’s View

03/23/2014 10:22 AM

The cad of today is a career in itself, maybe basics

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Re: Need For Qualified Workers: A Shop Owner’s View

03/24/2014 10:13 AM

CAD/CAM works well for new part manufacturing as long as the machines do not develop any issues that cause deviation(s) in the part being machined.

It will not work when performing field or shop repair to existing equipment or non-cookiecutter parts nor does it provide any creative or alignment knowledge.

The choice is:

Do you want and just need a low-skilled machine operator?

Or do you need/want a highly skilled machinist that can operate the machine, correct any issues presented by the machine, and repair or make close tolerance parts from "scratch".

Creating highly skilled machinists require american industry to return to 4 year, intensive training programs with high personal performance requirement standards and accountability.

Today's HR controlled work environment in american business is focused strictly on behavorial-based evaluations and not on skill, performance, production, or knowledge.

The current HR system is broke and we need to fix it soon.

There is no reason that we cannot have civility in the workplace and still require high quality performance from the workers.

It is of utmost importance that an employer be able to get rid of non-productive, low skilled, uncaring socialites in the workplace and I do not see this happening any time soon.

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